Front Electric Drive Transmission Module Replacement
Single Use Fasteners and Components
  • Air Conditioning Compressor and Condenser Hose Seal[2x]
  • Air Conditioning Compressor Hose Seal
  • Air Conditioning Evaporator Inlet Tube Seal[2x]
  • Drive Motor Mount BoltM12 x 116[2x]
  • Drive Motor Mount BoltM12 x 60[7x]
Special Tools
  • EN-36857 Engine Lift Bracket
  • EN-52059 Engine Support Fixture Adapter Bolts - M10

Equivalent regional tools:Special Tools

Danger: Always perform the High Voltage Disabling procedure prior to servicing any High Voltage component or connection. Personal Protection Equipment (PPE) and proper procedures must be followed.

The High Voltage Disabling procedure includes the following steps:

  • Identify how to disable high voltage.
  • Identify how to test for the presence of high voltage.
  • Identify condition under which high voltage is always present and personal protection equipment (PPE) and proper procedures must be followed.

Before working on any high voltage system, be sure to wear the following Personal Protection Equipment:

  • Safety glasses with appropriate side shields when within 15 meters (50 feet) of the vehicle, either indoors or outdoors.
  • Certified and up-to-date Class "0" Insulation gloves rated at 1000V with leather protectors.
    • Visually and functionally inspect the gloves before use.
    • Wear the Insulation gloves with leather protectors at all times when working with the high voltage battery assembly, whether the system is energized or not.

Failure to follow the procedures may result in serious injury or death.

Removal Procedure
  1. Drain the fluid from the electric drive transmission. Transmission Fluid Drain and Fill
  2. Remove the front cradle assembly. Front Cradle Removal and Installation

    3. Object ID: 5922253

    Note: Left side shown, right side similar.

  3. Using a suitable flat bladed tool (1), release the left and right side front wheel drive half shafts (2) from the front electric drive transmission module.

    4. Object ID: 5892617
  4. High Voltage Battery Coolant Inlet HoseRetainer(3)»Disengage[2x]

    5. Object ID: 5892623
  5. Electrical Connector(1)@High Voltage Battery Coolant Cooler Inlet Hose»Disconnect
  6. Heater Inlet Hose Clip(2)»Disengage
  7. High Voltage Battery Coolant Cooler Inlet HoseRetainer(3)»Release[2x]
  8. High Voltage Battery Coolant Cooler Inlet Hose(4)@Drive Motor Battery Coolant Cooler»Remove
  9. High Voltage Battery Coolant Cooler Inlet Hose(4)@High Voltage Battery Heater Module»Remove

    10. Object ID: 5908993
  10. Heater Coolant Heater Inlet HoseRetainer(1)»Release[2x]
  11. Heater Coolant Heater Inlet Hose(2)@High Voltage Battery Heater Module»Remove
  12. Heater Coolant Heater Inlet Hose(2)@Hybrid/Electric Vehicle Electronics Coolant Pump»Remove

    13. Object ID: 5892737
  13. High Voltage Battery Coolant Pump Inlet HoseRetainer(1)»Disengage[6x]
  14. High Voltage Battery Coolant Pump Inlet HoseRetainer(2)»Release
  15. High Voltage Battery Coolant Pump Inlet Hose(3)@Automatic Transmission Fluid Cooling Exchanger»Remove

    16. Object ID: 5904555
  16. Front Electric Drive Transmission Module HoseRetainer(1)»Release
  17. Front Electric Drive Transmission Module Hose(2)@Generator Control Module Coolant Pump»Remove

    18. Object ID: 5892753
  18. Front Electric Drive Transmission Module HoseRetainer(1)»Release
  19. Front Electric Drive Transmission Module HoseRetainer(2)»Disengage[4x]
  20. Front Electric Drive Transmission Module Hose(3)@Drive Motor Power Inverter Module»Remove

    21. Object ID: 5893383
  21. High Voltage Battery Coolant Cooler Outlet HoseRetainer(1)»Disengage[3x]
  22. High Voltage Battery Coolant Cooler Outlet Hose(2)»Remove
  23. Remove harness retainers as needed.

    24. Object ID: 5893499
  24. Front Electric Drive Transmission Module Cooler Coolant HoseRetainer(1)»Release[2x]
  25. Heater Coolant Heater Bolt(2)»Remove
  26. Transmission Fluid Cooler Pipe Bolt(3)»Remove
  27. Front Electric Drive Transmission Module Cooler Coolant Hose(4)@Drive Motor Power Inverter Module»Remove
  28. Front Electric Drive Transmission Module Cooler Coolant Hose(4)@Automatic Transmission Fluid Cooling Exchanger»Remove
  29. Remove the front electric drive transmission module cooler coolant hose (4) with heater coolant heater bracket (5).

    30. Object ID: 6412137
  30. High Voltage Electrical Connector(1)@High Voltage Battery Heater Module»Disconnect—High Voltage Connectors
  31. Electrical Connector(2)@High Voltage Battery Heater Module»Disconnect

    32. Object ID: 5899952
  32. High Voltage Battery Heater Bracket Bolt(1)»Remove[4x]
  33. High Voltage Battery Heater Module(2)»Remove

    34. Object ID: 5893530
  34. Wiring Harness Retainer(1)»Release
  35. High Voltage Battery Heater Bracket Bolt(2)»Remove[2x]
  36. High Voltage Battery Heater Bracket(3)»Remove

    37. Object ID: 5867568
  37. Electrical Connector(1)@Drive Motor Position Sensor Stator»Disconnect
  38. Electrical Connector(2)@Drive Motor Power Inverter Module»Disconnect
  39. Wiring Harness Retainer(3)»Disengage[5x]
  40. Reposition wiring harness.

    41. Object ID: 5867576
  41. Electrical Connector(1)@Air Conditioning Condenser and Evaporator Hose»Disconnect
  42. Electrical Connector(2)@Air Conditioning Evaporator Tube»Disconnect
  43. Electrical Connector(3)@Air Conditioning Condenser and Evaporator Hose»Disconnect
  44. Wiring Harness Retainer(4)»Disengage[2x]

    45. Object ID: 5835322
  45. Air Conditioning Condenser and Evaporator Hose Fitting Nut(1)»Remove
  46. Air Conditioning Condenser and Evaporator Hose(2)@Drive Motor Battery Coolant Cooler»Remove
  47. Air Conditioning Compressor Hose Seal(3)@Drive Motor Battery Coolant Cooler»Remove and DISCARD

    48. Object ID: 5867589
  48. Disconnect wiring harness connectors and remove harness retainers as needed.
  49. High Voltage Air Conditioning Compressor Bracket Bolt(2)»Remove[2x]
  50. High Voltage Air Conditioning Compressor Lower Mount Bolt(3)»Remove
  51. Remove the air conditioning with motor compressor (4) and attached components.

    52. Object ID: 5867645
  52. Electrical Connector(1)@Automatic Transmission Wiring Harness»Disconnect
  53. Electrical Connector(2)@Manual Shift Shaft Motor»Disconnect
  54. Wiring Harness Retainer(3)»Disengage[3x]

    55. Object ID: 5867681
  55. {If equipped} Electrical Connector(1)@Automatic Transmission Wiring Harness»Disconnect

    56. Object ID: 5893562
  56. Electrical Connector(1)@Drive Motor Battery Coolant Cooler»Disconnect
  57. Wiring Harness Retainer(2)»Disengage

    58. Object ID: 5893563
  58. Drive Motor Battery Cooling Blower Bracket Nut(1)»Remove[2x]
  59. Drive Motor Battery Cooling Blower Bracket Bolt(2)»Remove[2x]
  60. Drive Motor Battery Coolant Cooler(3)»Remove

    61. Object ID: 5895272
  61. Drive Motor Battery Cooling Blower Bracket Bolt (1)»Remove
  62. Drive Motor Battery Coolant Cooler Bracket(2)»Remove

    63. Object ID: 5867683
  63. {If equipped} Battery Positive Cable Channel Nut(1)»Remove[2x]

    64. Object ID: 5867684
  64. High Voltage Electrical Connector(1)@Drive Motor Power Inverter Module»Disconnect—High Voltage Connectors
  65. Battery Cable Clip Bracket Bolt(2)»Remove[4x]
  66. Battery Positive and Negative Cable(3)»Remove

    67. Object ID: 5890385

    Note: Left side shown, right side similar.

  67. High Voltage Battery Bolt- Left Side and Right Side(1)»Remove[2x]
  68. Battery Negative Cable Extension Cable- Left Side and Right Side(2)»Reposition away[2x]

    69. Object ID: 5893651
  69. Assemble the following tools to the electric drive transmission (4):
    • EN-52059 Engine Support Fixture Adapter Bolts - M10 (1)
    • EN-36857 Engine Lift Bracket (2)
    • Overhead Hoist Hooks (3)

    Object ID: 6082035

    Note: Some components not shown for graphic clarity.

  70. Drive Motor Mount Nut(1)»Remove
  71. Drive Motor Mount BoltM12 x 116(2)»Remove and DISCARD[2x]

    72. Object ID: 5867686
  72. Drive Motor Rear Mount BoltM10 x 50.65(1)»Remove[4x]
  73. Disconnect the remaining wiring harness connectors and remove the remaining harness retainers from the underside of the front electric drive transmission module.

    74. Object ID: 5867687

    Warning: The transmission may weigh in excess of 215 kg (475 lbs), either by itself or in combination with additional components, use extreme care when installing, removing, or moving the transmission. Assistance from a hoist and/or an assistant may be required.

    • Ensure that lifting equipment can properly support the transmission and any additional components.
    • Ensure rigging applies vertical force to the lifting points and never horizontal.
    • The use of a load leveler is recommended.

    Failure to follow these guidelines can result in personal injury and/or component damage.

  74. Using a overhead hoist, raise electric drive transmission (1) from cradle.
  75. Place electric drive transmission on a suitable workbench.

    76. Object ID: 5895276
  76. Drive Motor Mount BoltM12 x 60(1)»Remove and DISCARD[4x]
  77. Drive Motor Mount- Left Side(2)»Remove

    78. Object ID: 5895277
  78. Drive Motor Mount BoltM12 x 60(1)»Remove and DISCARD[3x]
  79. Drive Motor Mount- Right Side(2)»Remove

    80. Object ID: 5895278
  80. Drive Motor Rear Mount BoltM12 x 60.90(1)»Remove and DISCARD[3x]
  81. Drive Motor Rear Mount- Left Side(2)»Remove

    82. Object ID: 5895279
  82. Drive Motor Rear Mount BoltM12 x 60.90(1)»Remove and DISCARD[3x]
  83. Drive Motor Rear Mount- Right Side(2)»Remove

Installation Procedure


    Object ID: 5895279
  1. Drive Motor Rear Mount- Right Side(2)»Install

    2. Caution: Refer to Torque-to-Yield Fastener Caution.

    Caution: Refer to Fastener Caution.

  2. Drive Motor Rear Mount BoltM12 x 60.90(1)»Install NEW and tighten[3x]—Fastener Specifications

    3. Object ID: 5895278
  3. Drive Motor Rear Mount- Left Side(2)»Install

    4. Caution: Refer to Torque-to-Yield Fastener Caution.

  4. Drive Motor Rear Mount BoltM12 x 60.90(1)»Install NEW and tighten[3x]—Fastener Specifications

    5. Object ID: 5895277
  5. Drive Motor Mount- Right Side(2)»Install

    6. Caution: Refer to Torque-to-Yield Fastener Caution.

  6. Drive Motor Mount BoltM12 x 60(1)»Install NEW and tighten[3x]—Fastener Specifications

    7. Object ID: 5895276
  7. Drive Motor Mount- Left Side(2)»Install

    8. Caution: Refer to Torque-to-Yield Fastener Caution.

  8. Drive Motor Mount BoltM12 x 60(1)»Install NEW and tighten[4x]—Fastener Specifications

    9. Object ID: 5867687

    Warning: The transmission may weigh in excess of 215 kg (475 lbs), either by itself or in combination with additional components, use extreme care when installing, removing, or moving the transmission. Assistance from a hoist and/or an assistant may be required.

    • Ensure that lifting equipment can properly support the transmission and any additional components.
    • Ensure rigging applies vertical force to the lifting points and never horizontal.
    • The use of a load leveler is recommended.

    Failure to follow these guidelines can result in personal injury and/or component damage.

  9. Using an overhead hoist, remove the electric drive transmission  (1) from the workbench and lower onto the cradle.
  10. Install the harness retainers and connect the wiring harness connectors to the underside of the front electric drive transmission module as needed.

    11. Object ID: 5867686
  11. Drive Motor Rear Mount BoltM10 x 50.65(1)»Install and tighten[4x]—Fastener Specifications

    12. Object ID: 6082035

    Caution: Refer to Torque-to-Yield Fastener Caution.

  12. Drive Motor Mount BoltM12 x 116(2)»Install NEW[2x]
  13. Drive Motor Mount Nut(1)»Install
  14. Drive Motor Mount BoltM12 x 116(2)»Tighten[2x]—Fastener Specifications

    15. Object ID: 5893651
  15. Remove the following tools from the electric drive transmission (4):
    • EN-52059 Engine Support Fixture Adapter Bolts - M10 (1)
    • EN-36857 Engine Lift Bracket (2)
    • Overhead Hoist Hooks (3)

    Object ID: 5890385
  16. Battery Negative Cable Extension Cable- Left Side and Right Side(2)»Install[2x]
  17. High Voltage Battery Bolt- Left Side and Right Side(1)»Install and tighten[2x]—Fastener Specifications

    18. Object ID: 5867684
  18. Battery Positive and Negative Cable(3)»Install
  19. Battery Cable Clip Bracket Bolt(2)»Install and tighten[4x]—Fastener Specifications
  20. High Voltage Electrical Connector(1)@Drive Motor Power Inverter Module»Connect—High Voltage Connectors

    21. Object ID: 5867683
  21. {If equipped} Battery Positive Cable Channel Nut(1)»Install and tighten[2x]—Fastener Specifications

    22. Object ID: 5895272
  22. Drive Motor Battery Coolant Cooler Bracket(2)»Install
  23. Drive Motor Battery Cooling Blower Bracket Bolt (1)»Install and tighten—Fastener Specifications

    24. Object ID: 5893563
  24. Drive Motor Battery Coolant Cooler(3)»Install
  25. Drive Motor Battery Cooling Blower Bracket Bolt(2)»Install and tighten[2x]—Fastener Specifications
  26. Drive Motor Battery Cooling Blower Bracket Nut(1)»Install and tighten[2x]—Fastener Specifications

    27. Object ID: 5893562
  27. Wiring Harness Retainer(2)»Engage
  28. Electrical Connector(1)@Drive Motor Battery Coolant Cooler»Connect

    29. Object ID: 5867681
  29. {If equipped} Electrical Connector(1)@Automatic Transmission Wiring Harness»Connect

    30. Object ID: 5867645
  30. Electrical Connector(1)@Automatic Transmission Wiring Harness»Connect
  31. Electrical Connector(2)@Manual Shift Shaft Motor»Connect
  32. Wiring Harness Retainer(3)»Engage[3x]

    33. Object ID: 5867589
  33. Install the air conditioning with motor compressor (4)and attached components.
  34. High Voltage Air Conditioning Compressor Lower Mount Bolt(3)»Install and tighten—Fastener Specifications
  35. High Voltage Air Conditioning Compressor Bracket Bolt(2)»Install and tighten[2x]—Fastener Specifications

    36. Object ID: 5835322

    Caution: Refer to Air Conditioning Sealing Washers Oil or Lubricant Exposure Caution.

  36. Air Conditioning Compressor Hose Seal(3)@Drive Motor Battery Coolant Cooler»Install NEW
  37. Air Conditioning Condenser and Evaporator Hose(2)@Drive Motor Battery Coolant Cooler»Install
  38. Air Conditioning Condenser and Evaporator Hose Fitting Nut(1)»Install and tighten—Fastener Specifications
  39. Install harness retainers and connect wiring harness connectors as needed.

    40. Object ID: 5867576
  40. Electrical Connector(1)@Air Conditioning Condenser and Evaporator Hose»Connect
  41. Electrical Connector(2)@Air Conditioning Evaporator Tube»Connect
  42. Electrical Connector(3)@Air Conditioning Condenser and Evaporator Hose»Connect
  43. Wiring Harness Retainer(4)»Engage[2x]

    44. Object ID: 5867568
  44. Electrical Connector(1)@Drive Motor Position Sensor Stator»Connect
  45. Electrical Connector(2)@Drive Motor Power Inverter Module»Connect
  46. Wiring Harness Retainer(3)»Engage[5x]

    47. Object ID: 5893530
  47. High Voltage Battery Heater Bracket(3)»Install
  48. High Voltage Battery Heater Bracket Bolt(2)»Install and tighten[2x]—Fastener Specifications
  49. Wiring Harness Retainer(1)»Engage

    50. Object ID: 5899952
  50. High Voltage Battery Heater Module(2)»Install
  51. High Voltage Battery Heater Bracket Bolt(1)»Install and tighten[4x]—Fastener Specifications

    52. Object ID: 6412137
  52. Electrical Connector(2)@High Voltage Battery Heater Module»Connect
  53. High Voltage Electrical Connector(1)@High Voltage Battery Heater Module»Connect—High Voltage Connectors

    54. Object ID: 5893499
  54. Install the heater coolant heater bracket (5) with front electric drive transmission module cooler coolant hose (4).
  55. Front Electric Drive Transmission Module Cooler Coolant Hose(4)@Automatic Transmission Fluid Cooling Exchanger»Install
  56. Front Electric Drive Transmission Module Cooler Coolant Hose(4)@Drive Motor Power Inverter Module»Install
  57. Front Electric Drive Transmission Module Cooler Coolant HoseRetainer(1)»Engage[2x]
  58. Transmission Fluid Cooler Pipe Bolt(3)»Install and tighten—Fastener Specifications
  59. Heater Coolant Heater Bolt(2)»Install and tighten—Fastener Specifications
  60. Install retainers as needed.

    61. Object ID: 5893383
  61. High Voltage Battery Coolant Cooler Outlet Hose(2)»Install
  62. High Voltage Battery Coolant Cooler Outlet HoseRetainer(1)»Engage[3x]

    63. Object ID: 5892753
  63. Front Electric Drive Transmission Module Hose(3)@Drive Motor Power Inverter Module»Install
  64. Front Electric Drive Transmission Module HoseRetainer(2)»Engage[4x]
  65. Front Electric Drive Transmission Module HoseRetainer(1)»Engage

    66. Object ID: 5904555
  66. Front Electric Drive Transmission Module Hose(2)@Generator Control Module Coolant Pump»Install
  67. Front Electric Drive Transmission Module HoseRetainer(1)»Engage

    68. Object ID: 5892737
  68. High Voltage Battery Coolant Pump Inlet Hose(3)@Automatic Transmission Fluid Cooling Exchanger»Install
  69. High Voltage Battery Coolant Pump Inlet HoseRetainer(2)»Engage
  70. High Voltage Battery Coolant Pump Inlet HoseRetainer(1)»Engage[6x]

    71. Object ID: 5908993
  71. Heater Coolant Heater Inlet Hose(2)@High Voltage Battery Heater Module»Install
  72. Heater Coolant Heater Inlet Hose(2)@Hybrid/Electric Vehicle Electronics Coolant Pump»Install
  73. Heater Coolant Heater Inlet HoseRetainer(1)»Engage[2x]

    74. Object ID: 5892623
  74. High Voltage Battery Coolant Cooler Inlet Hose(4)@Drive Motor Battery Coolant Cooler»Install
  75. High Voltage Battery Coolant Cooler Inlet Hose(4)@High Voltage Battery Heater Module»Install
  76. High Voltage Battery Coolant Cooler Inlet HoseRetainer(3)»Engage[2x]
  77. Heater Inlet Hose Clip(2)»Engage
  78. Electrical Connector(1)@High Voltage Battery Coolant Cooler Inlet HoseConnect

    79. Object ID: 5892617
  79. High Voltage Battery Coolant Inlet HoseRetainer(3)»Engage[2x]

    80. Object ID: 5903392
  80. Front Wheel Drive Half Shaft- Left Side and Right Side(1)@Front Electric Drive Transmission Module»Install[2x]

    81. Caution: Prior to installing an electric drive transmission, make sure the shipping lifting brackets are removed from the transmission. Failure to remove the shipping lifting brackets can cause damage to the vehicle.

  81. Install the front cradle assembly. Front Cradle Removal and Installation
  82. Fill the electric drive transmission. Transmission Fluid Drain and Fill
  83. Run all necessary programming and setup procedures.Control Module References