Diagnostic Procedure Instructions

The following is an instructional overview of all categories which may be included in a diagnostic procedure.

Diagnostic Instructions
  • A link to the Diagnostic System Check - Vehicle is provided here. This procedure should be performed prior to performing other diagnostic procedures, as this prevents misdiagnosis where there are integrated system dependencies.
  • A link to the Strategy Based Diagnosis is provided here. This provides an overview on how a technician should diagnose a vehicle.
  • A link to the Diagnostic Procedure Instructions is provided here. This information is an instructional overview of all categories which may be included in a diagnostic procedure.
DTC Descriptor

Lists all DTCs and descriptors that are diagnosed within the procedure.

If the DTC supports symptom bytes they will either be listed with the DTC or there will be a link to the symptom byte list.

Diagnostic Fault Information

The Diagnostic Fault Information table identifies each circuit that makes up an electrical subsystem and the associated circuit faults. DTCs and symptoms are listed in the table for all circuit fault modes. This information can be used to diagnose an electrical fault, or as a quick visual aid showing how the different DTCs and symptoms apply for the subsystem being diagnosed.

All DTCs and symptoms shown in this table are not necessarily diagnosed during this procedure.

An example table from an engine coolant temperature (ECT) procedure:

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Signal

P0117

P0118, P0119

P0118*, P0119

P0128, P111E

Low Reference

P0118, P0119

P0128

*Internal control module or component damage may occur if the circuit shorts to B+.

Typical Scan Tool Data

The Typical Scan Tool Data table identifies a scan tool data parameter and its value in reference to potential circuit faults.

An example table from an ECT procedure:

ECT Sensor

Circuit

Short to Ground

Open

Short to Voltage

Operating Conditions:Engine=Idling—At normal operating temperature.

Parameter Normal Range:88 to 105°C (190 to 221°F)

Signal

140°C (248°F)

−40°C (−40°F)

−40°C (−40°F)

Low Reference

−40°C (−40°F)

Circuit/System Description

Circuit/System Description identifies circuits, components, and describes how the circuit/system normally functions.

Conditions for Running the DTC

Conditions for Running the DTC, identifies what conditions must be present to allow the diagnostic to run.

Conditions for Setting the DTC

Conditions for Setting the DTC, identifies the conditions that must be present in order to fail the diagnostic and when to set the DTC.

Actions Taken When the DTC Sets

Actions Taken When the DTC sets, identifies the default actions taken when a control module sets a DTC.

Conditions for Clearing the DTC

Conditions for Clearing the DTC, identifies the conditions that must be met in order to clear the DTC.

Diagnostic Aids

Diagnostic Aids are suggestions which explain other methods to diagnose the condition. It also provides unique information about the system to assist the technician in finding and repairing a vehicle condition.

Reference Information

Reference Information includes links providing additional information to be used with the diagnostic procedure.

For example:

  • Schematic Reference
  • Connector End View Reference
  • Component View Reference
  • Description and Operation
  • Electrical Information Reference
  • DTC Type Reference
  • Scan Tool Reference
  • Special Tools
Circuit/System Verification

The Circuit/System Verification, when supported, needs to be performed prior to the Circuit/System Testing. It will determine the following conditions:

  • If a higher priority concern needs to be addressed first (E.g. other DTCs)
  • If other conditions are present (E.g. low fluid level)
  • If the condition is current
  • If the condition is intermittent
  • If the system is all Ok

Note: Any diagnostic step that asks if a DTC is “set” refers to a Set, Current, Present, Active DTC status. This does not include any other DTC status. For example History, Not Run, Passed and Failed.

Circuit/System Verification is a non-intrusive procedure outlining how to verify that a system or a portion of a system is functioning correctly. During the verification process, the vehicle is kept intact and tested as a complete system. The verification is used to assist the technician in determining whether a condition is current, intermittent, or not present (All Ok). When a condition is determined to be intermittent a technician can use the Testing for Intermittent Conditions and Poor Connections link in Electrical Information Reference for additional testing information.

The technician should be able to identify if the fault is occurring on the input (signal) circuit or on the output (control) circuit when applicable.

Component Codes

The component codes are a language independent method of identifying a common component between different areas in the service information. The component codes work regardless on how the actual component name was translated.

The component codes used on the schematics will have the base code with an extension to identify location or quantity. For example the ABS wheel speed sensors are identified on the schematic with a base code (B5) and a location extension (LF, RF, LR, and RR) as seen below:

  • B5LF Wheel Speed Sensor - Left Front
  • B5RF Wheel Speed Sensor - Right Front
  • B5LR Wheel Speed Sensor - Left Rear
  • B5LR Wheel Speed Sensor - Left Rear

The diagnostic procedures will use the base code (B5) for a wheel speed sensor but may or may not use the extension identifying location (LF, RF, LR, and RR).

Example:

Disconnect the harness connector at the appropriate B5 Wheel Speed Sensor.

Or

Disconnect the appropriate electrical connector:B5 Wheel Speed Sensor

This is done so the diagnostic procedure can be common for all four wheel speed sensors and not have to take into account part location or quantity.

When the diagnostic states “the appropriate” it is up to the technician to identify which component is being diagnosed either by the symptom (Driver’s door lock is inoperative) or the DTC descriptor (DTC C0585 04: Left Rear Door Latch Circuit Open).

Circuit/System Testing

Note: Performing the Circuit/System Verification category first will aid in determining if a vehicle condition currently exists.

Circuit/System Testing is a step by step, positive-flow, testing sequence which allows the technician to perform each test step, in sequence, until a fault is detected. If the result of a numbered test step is NOT achieved, the Right Repair Arrow below the failed test will identify what actions need to take place. If the result of a numbered test step is achieved, the normal flow is to proceed to the next numbered test step, as indicated by the Down Pass Arrow.

Intrusive diagnostics are performed to locate the system fault. System harness connections are disconnected from the component or control module to test individual circuit functions. The component or control module will be used to assist in verifying the circuit function. When a test does not pass, the repair steps (Right Repair Arrow) will indicate what circuit faults to test. For example a short to voltage, short to ground, or open/high resistance.

When testing for individual circuit faults, the technician is expected to perform terminal inspections such as connection surfaces and terminal tension at both the harness and the component or control module. When a condition is determined to be intermittent a technician can use the Testing for Intermittent Conditions and Poor Connections or Circuit Testing link in Electrical Information Reference for additional information.

The component and control module will also be diagnosed during the test steps. A retest of a component or control module should always be performed before replacement. For example, reconnect all components and control modules and retest the system to verify the condition still exists before replacing components or control modules.

Component Testing

Component Testing may offer a static and/or dynamic component tests. These tests can be used to verify if a component is operating correctly to avoid unnecessary replacement.

Testing control modules in this category will not be offered. In most cases, the control module is used to verify the harness circuits in the Circuit/System Testing category and a retest of the control module should always be performed before replacement.

Repair Instructions

Repair Instructions provides a link to Diagnostic Repair Verification. This link describes how to verify the vehicle is repaired.

All links to repair, replacement, or programming procedures are located here.

Repair Verification

Repair Verification describes how to verify the vehicle is repaired when additional instructions are needed beyond what is in the Diagnostic Repair Verification.