
Service Information
2023 BrightDrop Zevo 600 |
Zevo 600 Service Manual (16397800) |
Document ID: 5840632
Front Bumper Fascia Removal and Installation
Removal Procedure- Remove the left and right front tire and wheel assembles. Tire and Wheel Removal and Installation

Note: Left side shown, right side similar.
- Front Wheelhouse Liner Bolt- Left Side and Right Side(1)»Remove[34x]
- Front Wheelhouse Liner Retainer- Left Side and Right Side(2)»Remove[2x]

Note: Left side shown, right side similar.
- Front Wheelhouse Front Liner- Left Side and Right Side(1)»Remove[2x]
- Front Bumper Fascia Bolt- Left Side and Right Side(2)»Remove[6x]

Note: Left side shown, right side similar.
- Front Bumper Fascia Bolt- Left Side and Right Side(1)»Remove[2x]

Note: Left side shown, right side similar.
- Front Bumper Fascia Front Tow Eye Access Hole Cover- Left Side and Right Side(1)»Remove[2x]

- Front Bumper Fascia Bolt(1)»Remove[2x]

- Front Compartment Insulator Bolt(1)»Remove[3x]
- Front Bumper Fascia Bolt(2)»Remove[4x]

- Disconnect the electrical connector.Right Side(1)

- Front Bumper Fascia Bolt(1)»Remove[8x]

Note: Left side shown, right side similar.
- Swing the lower part of the left and right side front bumper fascia (1) carefully forward to release the pins at the front fender.
- Using the appropriate tool, release the tabs on the left and right side front bumper fascia (1) by applying light upward pressure on the fascia tabs.

- Disconnect the electrical connector and release the wiring harness retainers as necessary.
- With the aid of an assistant, remove the fascia.(1)
Installation Procedure

- With the aid of an assistant, install the fascia.(1)
- Connect the electrical connector and install the wiring harness retainers as necessary.

- Connect the electrical connector.Right Side(1)

Note: Left side shown, right side similar.
- Using light downward pressure install the tabs on the left and right side front bumper fascia (1).
- Install the left and right side front bumper fascia (1) carefully to the front fascia guide.

- Front Bumper Fascia Bolt(1)»Install and tighten[8x]—Fastener Specifications

- Front Bumper Fascia Bolt(2)»Install and tighten[4x]—Fastener Specifications
- Front Compartment Insulator Bolt(1)»Install and tighten[3x]—Fastener Specifications

- Front Bumper Fascia Bolt(1)»Install and tighten[2x]—Fastener Specifications

Note: Left side shown, right side similar.
- Front Bumper Fascia Front Tow Eye Access Hole Cover- Left Side and Right Side(1)»Install and tighten[2x]

Note: Left side shown, right side similar.
- Front Bumper Fascia Bolt- Left Side and Right Side(1)»Install and tighten[2x]—Fastener Specifications

Note: Left side shown, right side similar.
- Front Bumper Fascia Bolt- Left Side and Right Side(2)»Install and tighten[6x]—Fastener Specifications
- Front Wheelhouse Front Liner- Left Side and Right Side(1)»Install[2x]

Note: Left side shown, right side similar.
- Front Wheelhouse Liner Retainer- Left Side and Right Side(2)»Install[2x]
- Front Wheelhouse Liner Bolt- Left Side and Right Side(1)»Install and tighten[34x]—Fastener Specifications
- Install the left and right front tire and wheel assembles. Tire and Wheel Removal and Installation