1

Camshaft Housing Cover Bolt[9x]

—

—

Camshaft Housing Bolt Sequence

Camshaft Housing Replacement

2

Exhaust Gas Recirculation Pipe Bracket Bolt

—

—

9 N·m (80 lb in)

Camshaft Housing Overhaul

3

Camshaft Housing Cover Bolt[7x]

—

—

Camshaft Housing Bolt Sequence

Camshaft Housing Replacement

4

Camshaft Housing Cover Bolt[7x]

—

—

Camshaft Housing Bolt Sequence

Camshaft Housing Replacement

5

Camshaft Housing Cover Bolt[3x]

—

—

Camshaft Housing Bolt Sequence

Camshaft Housing Replacement

6

Camshaft Housing Gasket

Yes

—

—

Camshaft Housing Replacement

7

Camshaft Housing Gasket

Yes

—

—

Camshaft Housing Replacement

1

Turbocharger Nut[3x]

Yes

—

First Pass:25 N·m (18 lb ft)

Final Pass: 36 N·m (27 lb ft)

Compressor Air Intake Turbocharger Replacement

2

Turbocharger Stud

—

—

8.5 N·m (75 lb in)

—

3

Turbocharger Gasket

Yes

—

—

Compressor Air Intake Turbocharger Replacement

4

Turbocharger Oil Return Pipe Bolt[4x]

—

—

8.5 N·m (75 lb in)

Turbocharger Oil Feed Pipe Replacement

5

Turbocharger Oil Return Pipe Gasket

Yes

—

—

Compressor Air Intake Turbocharger Replacement

6

Turbocharger Oil Return Pipe Gasket

Yes

—

8.5 N·m (75 lb in)

Turbocharger Oil Feed Pipe Replacement

7

Turbocharger Oil Return Pipe Gasket

Yes

—

—

Compressor Air Intake Turbocharger Replacement

8

Turbocharger Oil Feed Pipe Bolt[2x]

—

—

8.5 N·m (75 lb in)

Turbocharger Oil Feed Pipe Replacement

1

Lower Crankcase Extension Bolt

—

—

15 N·m (11 lb ft)

Compressor Air Intake Turbocharger Replacement

1

Cylinder Head Bolt[3x]

—

—

15 N·m (11 lb ft)

Cylinder Head Replacement

2

Cylinder Head Bolt[14x]

Yes

—

Cylinder Head Bolt Sequence

Cylinder Head Replacement

3

Valve Stem Oil Seal[8x]

Yes

—

—

Cylinder Head Overhaul

4

Cylinder Head Gasket

Yes

—

—

Cylinder Head Replacement

5

Timing Chain Cover Bolt[4x]

—

—

Timing Chain Cover Bolt Sequence

Timing Chain Upper Cover Replacement

6

Timing Chain Cover Bolt[2x]

—

—

Timing Chain Cover Bolt Sequence

Timing Chain Upper Cover Replacement

1

Camshaft Bearing Cap Bolt[28x]

—

—

Camshaft Bearing Cap Bolt Sequence

Cylinder Head Replacement

2

Camshaft Housing Bolt[16x]

—

—

Camshaft Housing Bolt Sequence

Cylinder Head Replacement

3

Camshaft Housing Gasket

Yes

—

—

Cylinder Head Replacement

4

Camshaft Housing Gasket

Yes

—

—

Cylinder Head Replacement

1

Piston Pin Retainer[12x]

Yes

—

—

Piston and Connecting Rod Overhaul

2

Engine Block Core Hole Plug

—

Yes

85N·m(63 lb ft)

Engine Block Overhaul

3

Automatic Transmission Flex Plate Bolt[8x]

Yes

Yes

Automatic Transmission Flex Plate Bolt Sequence

Automatic Transmission Flex Plate Replacement

4

Piston Oil Nozzle[6x]

—

—

10 N·m (89 lb in)

Engine Block Overhaul

5

Crankshaft Bearing Cap Bolt[14x]

Yes

—

Crankshaft Bearing Cap Bolt Sequence

Crankshaft and Bearing Removal and Installation

6

Connecting Rod Bolt[12x]

Yes

—

First Pass:20 N·m (15 lb ft)

Final Pass:85 degrees

Piston and Connecting Rod Removal and Installation

7

Engine Front Cover Bolt[8x]

—

—

8.5 N·m (75 lb in)

Crankshaft Front Oil Seal Replacement

8

Crankshaft Front Oil Seal

Yes

—

—

Crankshaft Front Oil Seal Replacement

9

Engine Block Core Hole Plug

—

Yes

85N·m(63 lb ft)

Engine Block Overhaul

1

Crankshaft Pulley Bolt[4x]

—

—

Crankshaft Pulley Bolt Sequence

Crankshaft Pulley Replacement

2

Belt Idler Pulley

—

—

58N·m(43 lb ft)

Belt Idler Pulley Replacement

3

Drive Belt Tensioner Bolt[2x]

—

—

22N·m(16 lb ft)

Drive Belt Tensioner Replacement

4

Catalytic Converter Brace Bracket Bolt[2x]

—

—

22 N·m (16 lb ft)

Engine Block Overhaul

5

Oil Filler Tube Support Stud

—

—

15 N·m (11 lb ft)

Oil Filler Tube Replacement

6

Oil Level Indicator Tube Bolt

—

Yes

8.5 N·m (75 lb in)

Oil Level Indicator Tube Replacement

7

Oil Level Indicator Tube Stud

—

—

8.5 N·m (75 lb in)

Oil Level Indicator Tube Replacement

8

Oil Level Indicator Tube Seal

Yes

—

—

Oil Level Indicator Tube Replacement

9

Generator and Air Conditioning Compressor Bracket Bolt[4x]

—

—

22N·m(16 lb ft)

Generator and Drive Belt Tensioner Bracket Replacement

1

Engine Front Cover Stud[3x]

—

—

9 N·m (80 lb in)

Engine Block Overhaul

2

Engine Front Cover Bolt

—

—

9 N·m (80 lb in)

Engine Front Cover Replacement

3

Engine Front Cover Bracket Bolt[2x]

—

—

9 N·m (80 lb in)

Engine Block Overhaul

4

Engine Front Cover Stud[2x]

—

—

9 N·m (80 lb in)

Engine Block Overhaul

1

Engine Mount Frame Side Bolt- Left Side[3x]

Yes

Yes

130 N·m (96 lb ft)

Engine Mount Replacement - Left Side

1

Engine Mount Engine Side Bolt- Left Side[2x]

Yes

Yes

65N·m(48 lb ft)

Engine Mount Replacement - Left Side

1

Engine Mount Frame Side Bolt- Right Side[3x]

Yes

Yes

130 N·m (96 lb ft)

Engine Mount Replacement - Right Side

1

Engine Mount Engine Side Bolt- Right Side[2x]

Yes

Yes

65N·m(48 lb ft)

Engine Mount Replacement - Right Side

1

Engine Mount Bracket Bolt- Left Side[4x]

—

—

65N·m(48 lb ft)

Engine Mount Bracket Replacement - Left Side

1

Engine Mount Bracket Bolt- Right Side[4x]

—

—

65N·m(48 lb ft)

Engine Mount Bracket Replacement - Right Side

1

Engine Wiring Harness Bracket Nut[2x]

—

—

9 N·m (80 lb in)

Oil Level Indicator Tube Replacement

1

Fuel Injection Fuel Rail Stud[3x]

—

—

6 N·m (53 lb in)

Cylinder Head Overhaul

1

Heater Inlet Pipe Bracket Stud

—

—

9 N·m (80 lb in)

Engine Removal and Installation

1

Heater Water Auxiliary Pump Bracket Bolt

—

—

22 N·m (16 lb ft)

—

1

Intake Manifold Bolt[9x]

—

—

Intake Manifold Bolt Sequence

Intake Manifold Replacement

2

Intake Manifold Gasket[6x]

Yes

—

—

Intake Manifold Replacement

1

Intake Manifold Cover Bolt

—

—

10 N·m (89 lb in)

Intake Manifold Cover Replacement

2

Upper Intake Manifold Brace Nut[3x]

—

—

9 N·m (80 lb in)

Upper Intake Manifold Bracket Replacement

1

Lower Crankcase Extension Bolt[7x]

Yes

—

Lower Crankcase Extension Bolt Sequence

Lower Crankcase Extension Replacement

2

Lower Crankcase Extension Bolt[12x]

—

—

Lower Crankcase Extension Bolt Sequence

Lower Crankcase Extension Replacement

3

Oil Pump Gasket

Yes

—

—

Lower Crankcase Extension Replacement

4

Upper Oil Pan Gasket

Yes

—

—

Lower Crankcase Extension Replacement

5

Oil Pump Flow Control Valve Seal

Yes

—

—

Oil Pump Flow Control Solenoid Valve Harness Replacement

6

Oil Pump Flow Control Valve Bolt

—

—

8.5 N·m (75 lb in)

Oil Pump Flow Control Solenoid Valve Harness Replacement

7

Engine Block Core Hole Plug

—

—

60 N·m (44 lb ft)

Engine Block Overhaul

8

Engine Block Core Hole Plug

—

—

60 N·m (44 lb ft)

Engine Block Overhaul

9

Oil Pump Drive Shaft Retainer

Yes

—

—

Oil Pump Replacement

10

Oil Pump Drive Shaft and Bearing

—

—

—

Oil Pump Replacement

11

Lower Crankcase Extension Bolt

—

—

Lower Crankcase Extension Bolt Sequence

Lower Crankcase Extension Replacement

12

Lower Crankcase Extension Bolt

—

—

Lower Crankcase Extension Bolt Sequence

Lower Crankcase Extension Replacement

13

Oil Pump Gasket

Yes

—

—

Oil Pump Replacement

14

Oil Pump Bolt[4x]

—

—

Oil Pump Bolt Sequence

Oil Pump Replacement

15

Oil Filter Bypass Valve

—

—

55 N·m (41 lb ft)

Oil Filter Bypass Valve Replacement

16

Oil Filter

Yes

—

3/4 to 1 full turn after gasket makes contact with the sealing surface on the filter mounting flange

Engine Oil and Oil Filter Replacement

17

Oil Pump Suction Pipe Seal

Yes

—

—

Oil Pump Suction Pipe Replacement

18

Oil Pump Suction Pipe Bolt

—

—

8.5 N·m (75 lb in)

Oil Pump Suction Pipe Replacement

19

Upper Oil Pan Gasket

Yes

—

—

Oil Pump Replacement

20

Engine Block Core Hole Plug

—

—

12 N·m (106 lb in)

Engine Block Overhaul

21

Oil Pan Drain Plug

—

—

25 N·m (18 lb ft)

Engine Oil and Oil Filter Replacement

22

Oil Pan Bolt[23x]

—

—

Oil Pan Bolt Sequence

Lower Oil Pan Replacement

1

Oil Pump Flow Control Solenoid Valve Bolt

—

—

8.5 N·m (75 lb in)

Oil Pump Flow Control Solenoid Valve Replacement

1

Timing Chain Cover Bolt[2x]

—

—

8.5 N·m (75 lb in)

Fuel Pump Access Hole Cover Replacement

2

Fuel Pump Access Hole Cover Seal

Yes

—

—

Fuel Pump Access Hole Cover Replacement

3

Timing Chain Cover Bolt

—

—

Timing Chain Lower Cover Bolt Sequence

Timing Chain Lower Cover Replacement

4

Timing Chain Guide Bolt[2x]

—

Yes

15 N·m (11 lb ft)

Timing Chain Guide Replacement

5

Timing Chain Guide Bolt[2x]

—

Yes

15 N·m (11 lb ft)

Timing Chain Guide Replacement

6

Timing Chain Tensioner Bolt[2x]

—

—

15 N·m (11 lb ft)

Timing Chain Tensioner Replacement

7

Timing Chain Guide Bolt

—

Yes

36 N·m (27 lb ft)

Secondary Timing Chain Guide Replacement

8

Camshaft Sprocket Bolt[2x]

Yes

—

First Pass:25 N·m (18 lb ft)

Final Pass:50 degrees

Camshaft Sprocket Replacement

9

Timing Chain Tensioner Gasket

Yes

—

—

Timing Chain Tensioner Replacement

10

Timing Chain Tensioner

—

—

90 N·m (66 lb ft)

Timing Chain Tensioner Replacement

11

Oil Pump Drive Bolt

—

—

36 N·m (27 lb ft)

Oil Pump Sprocket Replacement

12

Timing Chain Cover Bolt[15x]

—

—

Timing Chain Lower Cover Bolt Sequence

Timing Chain Lower Cover Replacement

13

Timing Chain Lower Cover

Yes

—

—

Timing Chain Lower Cover Replacement

1

Turbocharger Bracket Bolt

—

—

30 N·m (22 lb ft)

Turbocharger Bracket Brace Replacement

2

Turbocharger Bracket Nut[2x]

—

—

15 N·m (11 lb ft)

Turbocharger Bracket Brace Replacement

1

Automatic Transmission Flex Plate Bolt[8x]

Yes

Yes

First Pass:35 N·m (26 lb ft)

Final Pass:70 degrees

Automatic Transmission Flex Plate Replacement

1

Camshaft Bearing Cap Bolt[28x]

—

—

8.5 N·m (75 lb in)

Cylinder Head Replacement

1

Camshaft Housing Bolt[26x]

—

—

8.5 N·m (75 lb in)

Camshaft Housing Replacement

2

Camshaft Housing Bolt

—

—

8.5 N·m (75 lb in)

Camshaft Housing Replacement

3

Camshaft Housing Bolt

—

—

8.5 N·m (75 lb in)

Camshaft Housing Replacement

1

Camshaft Housing Bolt[16x]

—

—

8.5 N·m (75 lb in)

Cylinder Head Replacement

1

Engine Front Cover Bolt[8x]

—

—

8.5 N·m (75 lb in)

Crankshaft Front Oil Seal Replacement

1

Crankshaft Bearing Cap Bolt[14x]

—

—

First Pass:25 N·m (18 lb ft)

Second Pass:35 N·m (26 lb ft)

Third Pass: Using EN-45059–A Angle Meter, tighten all bolts in sequence 90 degrees

Final Pass: Using EN-45059–A Angle Meter, tighten all bolts in sequence 90 degrees

Crankshaft and Bearing Removal and Installation

1

Crankshaft Pulley Bolt[4x]

—

—

58 N·m (43 lb ft)

Crankshaft Pulley Replacement

1

Cylinder Head Bolt[14x]

Yes

—

First Pass:Tighten all bolts to 40 N·m (30 lb ft)

Second Pass: Loosen bolts (13, 14,5, 6, 4, 3, 11, 12) completely.

Third Pass:Tighten bolts (13, 14,5, 6, 4, 3, 11, 12) to 40 N·m (30 lb ft)

Fourth Pass:Loosen bolts (9, 10, 1, 2, 7, 8) completely.

Fifth Pass:Tighten bolts (9, 10, 1, 2, 7, 8) to 40 N·m (30 lb ft)

Sixth Pass:Tighten all bolts to 80 N·m (59 lb ft)

Final Pass: Using EN-45059–A Angle Meter, tighten all bolts in sequence 225 degrees

Cylinder Head Replacement

1

Intake Manifold Bolt[9x]

—

—

12 N·m (106 lb in)

Intake Manifold Replacement

1

Lower Crankcase Extension Bolt-M8[7x]

—

—

First Pass:20 N·m (15 lb ft)

Final Pass:45 degrees

Lower Crankcase Extension Replacement

2

Lower Crankcase Extension Bolt-M6[14x]

—

—

15 N·m (11 lb ft)

Lower Crankcase Extension Replacement

1

Oil Pan Bolt[23x]

—

—

8.5 N·m (75 lb in)

Lower Oil Pan Replacement

1

Oil Pump Bolt[4x]

—

—

15N·m(11 lb ft)

Oil Pump Replacement

1

Timing Chain Cover Bolt

—

—

8.5 N·m (75 lb in)

Timing Chain Lower Cover Replacement

2

Timing Chain Cover Bolt[15x]

—

—

8.5 N·m (75 lb in)

Timing Chain Lower Cover Replacement

1

Timing Chain Cover Bolt[4x]

—

—

8.5 N·m (75 lb in)

Timing Chain Upper Cover Replacement

2

Timing Chain Cover Bolt[2x]

—

—

8.5 N·m (75 lb in)

Timing Chain Upper Cover Replacement