Fuel and Evaporative Emission Component Bracket Replacement

Warning: Refer to Diesel/Gasoline Vapors Warning.

Warning: Refer to Safety Glasses Warning.

Removal Procedure

  1. Drain the charge air cooling system.Charge Air Cooling System Draining and Filling

    2. Object ID: 5617139
  2. Hose Clamp(1)»Disengage[2x]—Hose Clamp Replacement Guidelines - Spring Type
  3. Fuel Cooler Coolant Cooler Inlet Hose (2)»Remove and position aside[2x]

    4. Object ID: 5617621
  4. Place a drain pan under the fuel lines to catch residual fuel.
  5. Fuel Return Pipe(1)»Disconnect[2x]—Metal Collar Quick Connect Fitting Service
  6. Retainer(2)»Remove
  7. Fuel Return Pipe(3)»Reposition

    8. Object ID: 5617142
  8. Fuel Cooler Support Bracket Bolt (1)»Remove[2x]
  9. Fuel Cooler Bolt(2)»Remove
  10. Fuel Cooler(3)»Remove

    11. Object ID: 5617627
  11. Fuel Cooler Support Bracket Bolt (1)»Remove
  12. Fuel Cooler Bolt(2)»Remove
  13. Fuel and Evaporative Emission Component Bracket(3)»Remove

Installation Procedure


    Object ID: 5617627
  1. Fuel and Evaporative Emission Component Bracket(3)»Install

    2. Caution: Refer to Fastener Caution .

  2. Fuel Cooler Bolt(2)»Install and tighten—Fastener Specifications
  3. Fuel Cooler Support Bracket Bolt (1)»Install and tighten—Fastener Specifications

    4. Object ID: 5617142
  4. Fuel Cooler(3)»Install
  5. Fuel Cooler Bolt(2)»Install and tighten—Fastener Specifications
  6. Fuel Cooler Support Bracket Bolt (1)»Install and tighten[2x]—Fastener Specifications

    7. Object ID: 5617621
  7. Fuel Return Pipe(3)»Install
  8. Remove the drain pan.
  9. Retainer(2)»Install
  10. Fuel Return Pipe(1)»Connect[2x]—Metal Collar Quick Connect Fitting Service

    11. Object ID: 5617139
  11. Fuel Cooler Coolant Cooler Inlet Hose (2)»Install[2x]
  12. Hose Clamp(1)»Engage[2x]—Hose Clamp Replacement Guidelines - Spring Type
  13. Fill the charge air cooling system.Charge Air Cooling System Draining and Filling