Last Modified: 12-11-2024 6.11:8.1.0 Doc ID: RM100000002Q990
Model Year Start: 2025 Model: GR Corolla Prod Date Range: [09/2024 -           ]
Title: G16E-GTS (LUBRICATION): OIL PUMP: REMOVAL; 2025 MY GR Corolla [09/2024 -        ]

REMOVAL

PROCEDURE

1. REMOVE FRONT WHEELS

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; MAINTENANCE: TIRE AND WHEEL: REMOVAL

2. REMOVE FRONT BUMPER ASSEMBLY

Click here 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2024 -        ]; EXTERIOR PANELS / TRIM: FRONT BUMPER (for Hatchback, GR): REMOVAL+

3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

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4. REMOVE PIN HOLD CLIP

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5. REMOVE FRONT FENDER LINER RETAINER

Click here 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2024 -        ]; EXTERIOR PANELS / TRIM: FRONT BUMPER (for Hatchback, GR): DISASSEMBLY+

6. REMOVE SUB RADIATOR ASSEMBLY WITH SUB RADIATOR DUCT (w/ Sub Radiator)

Click here 2025 MY GR Corolla [09/2024 -        ]; G16E-GTS (COOLING): SUB RADIATOR: REMOVAL

7. DRAIN WASHER FLUID

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8. REMOVE INLET HOSE

Click here 2025 MY GR Corolla [09/2024 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

9. REMOVE WINDSHIELD WASHER JAR ASSEMBLY

Click here 2025 MY GR Corolla [09/2024 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

10. REMOVE NO. 2 ENGINE UNDER COVER AIR GUIDE

Click here 2025 MY GR Corolla [09/2024 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

11. REMOVE REAR ENGINE UNDER COVER RH

Click here 2025 MY GR Corolla [09/2024 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

12. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here 2025 MY GR Corolla [09/2024 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

13. REMOVE FAN AND GENERATOR V BELT

Click here 2025 MY GR Corolla [09/2024 -        ]; MAINTENANCE: G16E-GTS DRIVE BELT: REMOVAL+

14. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

Click here 2025 MY GR Corolla [09/2024 -        ]; HEATING / AIR CONDITIONING: COMPRESSOR (for G16E-GTS): REMOVAL+

15. REMOVE NO. 1 AIR TUBE

(a) Remove the 2 bolts.

(b) Loosen the 2 hose clamps to remove the No. 1 air tube from the No. 2 air hose and No. 3 air hose.

16. REMOVE NO. 2 AIR HOSE

(a) Loosen the hose clamp to remove the No. 2 air hose from the turbocharger sub-assembly.

17. DISCONNECT ENGINE WIRE

(a) Remove the bolt and disconnect the engine wire from the timing chain cover assembly.

18. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

Click here 2025 MY GR Corolla [09/2024 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

19. REMOVE TIMING GEAR COVER INSULATOR

(a) Remove the timing gear cover insulator from the timing chain cover assembly.

20. REMOVE CRANKSHAFT PULLEY ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

21. REMOVE TIMING CHAIN COVER ASSEMBLY

(a) Remove the 12 bolts and seal washer.

(b) Remove the timing chain cover assembly by prying between the timing chain cover assembly and oil pan sub-assembly, cylinder block sub-assembly with a screwdriver with its tip wrapped with protective tape.

(c) Remove the 2 oil pump gaskets from the cylinder block sub-assembly.

NOTICE:

Be careful not to damage the contact surfaces of the oil pan sub-assembly.

22. REMOVE TIMING CHAIN COVER OIL SEAL

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+