Last Modified: 12-11-2024 |
6.11:8.1.0 |
Doc ID: RM100000002Q990 |
Model Year Start: 2025 |
Model: GR Corolla |
Prod Date Range: [09/2024 -
] |
Title: G16E-GTS (LUBRICATION): OIL PUMP: REMOVAL; 2025 MY GR Corolla [09/2024 - ] |
REMOVAL
PROCEDURE
1. REMOVE FRONT WHEELS
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2. REMOVE FRONT BUMPER ASSEMBLY
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3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
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4. REMOVE PIN HOLD CLIP
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5. REMOVE FRONT FENDER LINER RETAINER
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6. REMOVE SUB RADIATOR ASSEMBLY WITH SUB RADIATOR DUCT (w/ Sub Radiator)
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7. DRAIN WASHER FLUID
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8. REMOVE INLET HOSE
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9. REMOVE WINDSHIELD WASHER JAR ASSEMBLY
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10. REMOVE NO. 2 ENGINE UNDER COVER AIR GUIDE
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11. REMOVE REAR ENGINE UNDER COVER RH
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12. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY
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13. REMOVE FAN AND GENERATOR V BELT
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14. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY
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15. REMOVE NO. 1 AIR TUBE
(b) Loosen the 2 hose clamps to remove the No. 1 air tube from the No. 2 air hose and No. 3 air hose.
16. REMOVE NO. 2 AIR HOSE
(a) Loosen the hose clamp to remove the No. 2 air hose from the turbocharger sub-assembly.
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17. DISCONNECT ENGINE WIRE
(a) Remove the bolt and disconnect the engine wire from the timing chain cover assembly.
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18. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
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19. REMOVE TIMING GEAR COVER INSULATOR
(a) Remove the timing gear cover insulator from the timing chain cover assembly.
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20. REMOVE CRANKSHAFT PULLEY ASSEMBLY
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21. REMOVE TIMING CHAIN COVER ASSEMBLY
(a) Remove the 12 bolts and seal washer.
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(b) Remove the timing chain cover assembly by prying between the timing chain cover assembly and oil pan sub-assembly, cylinder block sub-assembly with a screwdriver with its tip wrapped with protective tape.
(c) Remove the 2 oil pump gaskets from the cylinder block sub-assembly.
NOTICE:
Be careful not to damage the contact surfaces of the oil pan sub-assembly.
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22. REMOVE TIMING CHAIN COVER OIL SEAL
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