Last Modified: 12-11-2024 6.11:8.1.0 Doc ID: RM100000002PR2C
Model Year Start: 2025 Model: GR Corolla Prod Date Range: [09/2024 -           ]
Title: EXTERIOR PANELS / TRIM: FRONT BUMPER (for Hatchback, GR): DISASSEMBLY; 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2024 -        ]

DISASSEMBLY

PROCEDURE

1. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET

(a) Remove the 2 screws <A> and 2 screws <B>.

*a

Screw <A>

*b

Screw <B>

(b) Disengage the 2 claws as shown in the illustration to remove the front bumper extension mounting bracket.

2. REMOVE NO. 3 RADIATOR TO SUPPORT SEAL

(a) Disengage the claw and guide to remove the No. 3 radiator to support seal.

3. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL

HINT:

Use the same procedure as for the LH side.

4. REMOVE FRONT CENTER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

Click here 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2024 -        ]; PARK ASSIST / MONITORING: ULTRASONIC SENSOR (for Front Side): REMOVAL+

5. REMOVE FRONT CORNER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

Click here 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2024 -        ]; PARK ASSIST / MONITORING: ULTRASONIC SENSOR (for Front Side): REMOVAL+

6. REMOVE NO. 5 ENGINE ROOM WIRE (w/ Intuitive Parking Assist System)

(a) Disengage the 9 clamps to remove the No. 5 engine room wire.

7. REMOVE FRONT SIDE ULTRASONIC SENSOR RETAINER (w/ Intuitive Parking Assist System)

(a) Remove the 2 front side ultrasonic sensor retainers.

8. REMOVE INNER RADIATOR GRILLE

(a) Disengage the 2 guides.

(b) Remove the 2 screws and 4 clips.

Screw

Clip

(c) Remove the 6 screws.

(d) Disengage the 11 claws and 2 guides to remove the inner radiator grille.

9. REMOVE HOOD TO FRONT END PANEL SEAL

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10. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; ADVANCED DRIVER ASSISTANCE SYSTEM: MILLIMETER WAVE RADAR SENSOR: REMOVAL+

11. REMOVE RADIATOR GRILLE (OR FRONT PANEL) EMBLEM

(a) Remove the screw.

(b) Disengage the 4 claws and guide to remove the radiator grille (or front panel) emblem.

12. REMOVE RADIATOR GRILLE

(a) Disengage the 10 claws and 2 guides to remove the radiator grille.

13. REMOVE NO. 2 INTERCOOLER AIR GUIDE

(a) Remove the 2 screws.

(b) Disengage the 2 claws to remove the No. 2 intercooler air guide.

14. REMOVE NO. 1 INTERCOOLER AIR GUIDE

HINT:

Use the same procedure as for the LH side.

15. REMOVE COOL AIR INTAKE DUCT LH

(a) Remove the 2 clips and cool air intake duct LH.

16. REMOVE COOL AIR INTAKE DUCT RH

HINT:

Use the same procedure as for the LH side.

17. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE (w/o Air Cooled Transmission Oil Cooler)

(a) Remove the 4 clips and front radiator side air guide plate.

18. REMOVE RADIATOR GRILLE FINISH PLATE LH (w/o Air Cooled Transmission Oil Cooler)

(a) Remove the 3 screws.

(b) Disengage the 2 claws to remove the radiator grille finish plate LH.

19. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH (w/o Sub Radiator)

(a) Remove the 4 clips and front radiator side air guide plate RH.

20. REMOVE RADIATOR GRILLE FINISH PLATE RH (w/o Sub Radiator)

(a) Remove the 3 screws.

(b) Disengage the 2 claws to remove the radiator grille finish plate RH.

21. REMOVE FRONT BUMPER EXTENSION LH

(a) Remove the 2 screws.

(b) Disengage the 2 claws and guide to remove the front bumper extension LH.

22. REMOVE FRONT BUMPER EXTENSION RH

HINT:

Use the same procedure as for the LH side.

23. REMOVE RADIATOR SIDE AIR SEAL LH (w/ Air Cooled Transmission Oil Cooler)

(a) Remove the 3 screws.

(b) Disengage the 2 claws to remove the radiator side air seal LH.

24. REMOVE RADIATOR SIDE AIR SEAL RH (w/ Sub Radiator)

(a) Remove the 3 screws.

(b) Disengage the 2 claws to remove the radiator side air seal RH.

25. REMOVE RADIATOR GRILLE EMBLEM ASSEMBLY

(a) Apply protective tape around the radiator grille emblem assembly as shown in the illustration.

Protective Tape

(b) Using a moulding remover, separate the double-sided tape and disengage the 2 pins to remove the radiator grille emblem assembly.

NOTICE:

Be careful not to damage the lower radiator grille sub-assembly.

26. REMOVE LOWER SIDE RADIATOR GRILLE LH

(a) Disengage the 7 claws to remove the lower side radiator grille LH.

27. REMOVE FRONT BUMPER HOLE COVER LH

(a) Remove the 4 screws and clip.

(b) Disengage the 7 claws to remove the front bumper hole cover LH.

28. REMOVE FRONT BUMPER HOLE COVER RH

(a) Remove the 4 screws and clip.

(b) Disengage the 7 claws to remove the front bumper hole cover RH.

29. REMOVE LOWER RADIATOR GRILLE SUB-ASSEMBLY

(a) Remove the 2 clips and 4 screws.

Screw

Clip

(b) Disengage the 10 claws to remove the lower radiator grille sub-assembly.

30. REMOVE NO. 1 MOULDING TAPE

(a) Remove the No. 1 moulding tape.

HINT:

Use the same procedure for the RH side and LH side.

31. REMOVE PIN HOLD CLIP

(a) Disengage the 2 claws as shown in the illustration to remove the pin hold clip.

Remove in this Direction

HINT:

Use the same procedure for the RH side and LH side.

32. REMOVE FRONT FENDER LINER RETAINER

(a) Remove the front fender liner retainer as shown in the illustration.

Remove in this Direction

HINT:

Use the same procedure for the RH side and LH side.

33. REMOVE FRONT BUMPER SIDE SUPPORT LH

(a) Remove the bolt.

(b) Disengage the clip as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

(c) Disengage the claw as shown in the illustration to remove the front bumper side support LH.

34. REMOVE FRONT BUMPER SIDE SUPPORT RH

HINT:

Use the same procedure as for the LH side.

35. REMOVE NO. 2 LOWER FRONT BUMPER RETAINER

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36. REMOVE FRONT BUMPER ENERGY ABSORBER

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37. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE

(a) for LH Side:

(1) Disengage the clamp to remove the front radiator side air guide plate.

(b) for RH Side:

(1) Disengage the 2 clamps to remove front radiator side air guide plate

38. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY

(a) Disengage each clamp.

(b) Remove the 8 bolts and nut.

Remove in this Direction

(c) Disengage the guide as shown in the illustration to remove the front bumper reinforcement sub-assembly.

39. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

(a) Disengage the 2 clamps.

(b) Remove the 4 bolts and front side member bracket sub-assembly LH as shown in the illustration.

Remove in this Direction

40. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

(a) Remove the 4 bolts and front side member bracket sub-assembly RH as shown in the illustration.

Remove in this Direction

41. REMOVE LOWER FRONT BUMPER ABSORBER

(a) Disengage the 5 guides as shown in the illustration to remove the lower front bumper absorber.

Remove in this Direction

42. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT

(a) Remove the 2 nuts and No. 2 front bumper reinforcement with No. 3 radiator air guide.

(b) Remove the 2 clips and No. 2 front bumper reinforcement.

43. REMOVE FRONT BUMPER BRACKET LH

(a) Remove the 4 bolts and front bumper bracket LH as shown in the illustration.

Remove in this Direction

44. REMOVE FRONT BUMPER BRACKET RH

HINT:

Use the same procedure as for the LH side.