Last Modified: 01-27-2025 6.11:8.1.0 Doc ID: RM100000002P838
Model Year Start: 2025 Model: GR Corolla Prod Date Range: [09/2024 -           ]
Title: BRAKE SYSTEM (OTHER): VACUUM PUMP (for G16E-GTS): REMOVAL; 2025 MY GR Corolla [09/2024 -        ]

REMOVAL

PROCEDURE

1. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

Click here 2025 MY GR Corolla [09/2024 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

2. REMOVE RADIATOR SUPPORT OPENING COVER

Click here 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2024 -        ]; EXTERIOR PANELS / TRIM: FRONT BUMPER (for Hatchback, GR): REMOVAL+

3. REMOVE INLET NO. 1 AIR CLEANER

Click here 2025 MY GR Corolla [09/2024 -        ]; G16E-GTS (EMISSION CONTROL): MONOLITHIC CONVERTER: REMOVAL+

4. REMOVE AIR CLEANER WITH AIR CLEANER HOSE

Click here 2025 MY GR Corolla [09/2024 -        ]; G16E-GTS (EMISSION CONTROL): MONOLITHIC CONVERTER: REMOVAL+

5. SEPARATE FUEL TUBE SUB-ASSEMBLY

(a) Disengage the clamp to separate the fuel tube sub-assembly.

6. SEPARATE NO. 1 FUEL VAPOR FEED HOSE

(a) Disengage the 2 clamps to separate the No. 1 fuel vapor feed hose.

7. SEPARATE ENGINE WIRE

(a) Remove the bolt to separate the engine wire.

*A

for Manual Transaxle

*B

for Automatic Transaxle

8. SEPARATE NO. 1 WATER BY-PASS PIPE

(a) Remove the bolt and nut to separate the No. 1 water by-pass pipe.

(b) Disengage the clamp to separate the vacuum hose.

9. DISCONNECT CHECK VALVE TO CONNECTOR TUBE HOSE

(a) Slide the clip and disconnect the check valve to connector tube hose from the vacuum pump assembly.

10. REMOVE VACUUM PUMP ASSEMBLY

(a) Disconnect the vacuum hose from the vacuum pump assembly.

(b) Remove the 4 bolts and vacuum pump assembly from the engine assembly.

(c) Remove the No. 2 and No. 3 vacuum pump O-rings from the vacuum pump assembly.

*1

No. 2 Vacuum Pump O-ring

*2

No. 3 Vacuum Pump O-ring