Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000002AVFD
Model Year Start: 2023 Model: Corolla Hatchback Prod Date Range: [03/2023 -           ]
Title: M20A-FKS (BATTERY / CHARGING): GENERATOR (for VALEO Made): DISASSEMBLY; 2023 - 2025 MY Corolla Corolla Hatchback [03/2023 -        ]

DISASSEMBLY

PROCEDURE

1. REMOVE GENERATOR PULLEY CAP (w/ Generator Clutch Pulley)

(a) Remove the generator pulley cap from the generator pulley with clutch.

NOTICE:

  • Do not reuse the generator pulley cap.
  • If the generator pulley cap is removed, replace the generator pulley cap and generator pulley with clutch with new ones as the correct grease amount cannot be confirmed.

HINT:

Although grease will be observed when the generator pulley cap is removed, this does not indicate a malfunction.

2. REMOVE GENERATOR PULLEY WITH CLUTCH (w/ Generator Clutch Pulley)

(a) Secure the generator assembly in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(b) Set SST and an T50 "TORX" socket wrench as shown in the illustration.

SST: 09820-30010

*a

T50 "TORX" Socket Wrench

(c) While holding SST in place, rotate the T50 "TORX" socket wrench clockwise, and remove the generator pulley with clutch.

NOTICE:

Check that the generator assembly is secured in the vise tightly.

*a

Hold

*b

Turn

*c

T50 "TORX" Socket Wrench

(d) Remove SST and the T50 "TORX" socket wrench from the generator pulley with clutch.

(e) Remove the generator assembly from the vise.