Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000002AU7G
Model Year Start: 2023 Model: Corolla Hatchback Prod Date Range: [03/2023 -           ]
Title: M20A-FKS (ENGINE MECHANICAL): ENGINE UNIT: COMPONENTS; 2023 - 2025 MY Corolla Corolla Hatchback [03/2023 -        ]

COMPONENTS

ILLUSTRATION

*1

EXHAUST MANIFOLD (TWC: Front Catalyst)

*2

EXHAUST MANIFOLD TO HEAD GASKET

*3

NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*A

w/ Stud Bolt

*B

w/o Stud Bolt

*1

NO. 1 EGR PIPE SUB-ASSEMBLY

*2

NO. 1 INTAKE MANIFOLD TO HEAD GASKET

*3

INTAKE MANIFOLD

*4

THROTTLE BODY GASKET

*5

NO. 1 WATER BY-PASS HOSE ASSEMBLY

*6

NO. 3 WATER BY-PASS PIPE

*7

EGR VALVE ADAPTER GASKET

*8

EGR INLET GASKET

*9

NO. 2 VENTILATION HOSE

*10

BRACKET

*11

INTAKE MANIFOLD STAY

*12

NO. 2 RADIATOR HOSE

*13

STUD BOLT

*14

PLUG

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*1

NO. 5 ENGINE WIRE

*2

NO. 1 FUEL PIPE SUB-ASSEMBLY

*3

FUEL TUBE SUB-ASSEMBLY

*4

FUEL PUMP ASSEMBLY (for High Pressure)

*5

O-RING

*6

FUEL PUMP FLANGE

*7

FUEL PUMP SPACER GASKET

*8

FUEL PUMP LIFTER ASSEMBLY

*9

FUEL DELIVERY PIPE SUB-ASSEMBLY

*10

PORT FUEL INJECTOR ASSEMBLY

*11

INJECTOR VIBRATION INSULATOR

*12

FUEL DELIVERY PIPE

*13

NO. 3 FUEL INJECTOR BACK-UP RING

*14

NO. 1 FUEL INJECTOR BACK-UP RING

*15

DIRECT FUEL INJECTOR ASSEMBLY

*16

NOZZLE HOLDER CLAMP

*17

FUEL DELIVERY SPACER

*18

C-RING

*19

FUEL INJECTOR SEAL

*20

FUEL PIPE CLAMP

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

*

For use with a union nut wrench

Non-reusable part

-

-

ILLUSTRATION

*1

ENGINE OIL LEVEL DIPSTICK GUIDE

*2

V-RIBBED BELT TENSIONER ASSEMBLY

*3

ENGINE OIL LEVEL DIPSTICK

*4

O-RING

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*1

NO. 6 ENGINE WIRE

*2

SENSOR WIRE

*3

GASKET

*4

WIRE HARNESS CLAMP BRACKET

*5

WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

*6

ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

*7

NO. 3 EXHAUST MANIFOLD HEAT INSULATOR

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*A

Type A

*B

Type B

*C

w/ Stud Bolt

-

-

*1

EGR COOLER ASSEMBLY

*2

THROTTLE BODY WITH MOTOR ASSEMBLY

*3

WATER HOSE CLAMP BRACKET

*4

VACUUM SURGE TANK

*5

NO. 1 FUEL VAPOR FEED HOSE

*6

WATER BY-PASS OUTLET SUB-ASSEMBLY

*7

WATER PIPE OUTLET GASKET

*8

NO. 4 WATER BY-PASS HOSE

*9

EGR VALVE ASSEMBLY

*10

NO. 8 WATER BY-PASS HOSE

*11

EGR VALVE GASKET

*12

EGR COOLER GASKET

*13

WATER OUTLET

*14

WATER OUTLET GASKET

*15

FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)

*16

NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

*17

WIRE HARNESS CLAMP BRACKET

*18

PURGE VALVE (PURGE VSV)

*19

NO. 3 FUEL VAPOR FEED HOSE

*20

STUD BOLT

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

*1

CAM TIMING CONTROL MOTOR O-RING

*2

CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

*3

CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

*4

CRANKSHAFT PULLEY ASSEMBLY

*5

ENGINE MOUNTING BRACKET RH

*6

CRANKSHAFT PULLEY BOLT

*7

IGNITION COIL ASSEMBLY

*8

VACUUM PUMP ASSEMBLY

*9

NO. 1 VACUUM PUMP O-RING

*10

O-RING

*11

VACUUM SURGE TANK BRACKET

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Precoated part

ILLUSTRATION

*1

OIL FILLER CAP GASKET

*2

OIL FILLER CAP ASSEMBLY

*3

CAMSHAFT POSITION SENSOR (for Intake Side)

*4

CYLINDER HEAD COVER SUB-ASSEMBLY

*5

CAMSHAFT POSITION SENSOR (for Exhaust Side)

*6

SPARK PLUG

*7

SPARK PLUG TUBE GASKET

*8

CAMSHAFT BEARING CAP OIL HOLE GASKET

*9

CYLINDER HEAD COVER GASKET

-

-

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Precoated part

ILLUSTRATION

*A

Type A

*B

Type B

*1

CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

*2

CAMSHAFT TIMING GEAR ASSEMBLY

*3

OIL PRESSURE CONTROL VALVE ASSEMBLY

*4

CHAIN SUB-ASSEMBLY

*5

CHAIN TENSIONER SLIPPER

*6

NO. 1 CHAIN TENSIONER ASSEMBLY

*7

NO. 1 CHAIN VIBRATION DAMPER

*8

OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

*9

NO. 2 TIMING CHAIN COVER ASSEMBLY

*10

OIL PUMP DRIVE SPROCKET

*11

OIL PUMP DRIVE SHAFT SPROCKET

*12

CRANKSHAFT TIMING SPROCKET

*13

STRAIGHT SCREW PLUG

*14

TIMING CHAIN COVER OIL SEAL

*15

STRAIGHT PIN

*16

CRANKSHAFT TIMING GEAR KEY

*17

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (EXHAUST CAMSHAFT TIMING GEAR BOLT ASSEMBLY)

*18

TIMING CHAIN COVER ASSEMBLY

*19

STUD BOLT

*20

CHAIN DAMPER SPRING

*21

CHAIN TENSIONER PLATE

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

MP grease

Adhesive 1324

Precoated part

Do not apply lubricants to the threaded parts

ILLUSTRATION

*A

w/o Straight Screw with Head Plug

*B

w/ Straight Screw with Head Plug

*1

FUEL PUMP LIFTER GUIDE

*2

INTAKE CAMSHAFT SUB-ASSEMBLY

*3

EXHAUST CAMSHAFT SUB-ASSEMBLY

*4

CAMSHAFT HOUSING SUB-ASSEMBLY

*5

PLATE WASHER

*6

CYLINDER HEAD SET BOLT

*7

CAMSHAFT BEARING CAP SETTING RING PIN

*8

CYLINDER HEAD SUB-ASSEMBLY

*9

CYLINDER HEAD GASKET

*10

NO. 4 CAMSHAFT BEARING CAP

*11

PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)

*12

VALVE STEM CAP

*13

VALVE LASH ADJUSTER ASSEMBLY

*14

NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

*15

NO. 1 CAMSHAFT BEARING CAP

*16

NO. 2 CAMSHAFT BEARING CAP

*17

NO. 3 CAMSHAFT BEARING CAP

*18

WATER SEAL PLATE

*19

GASKET

*20

STRAIGHT SCREW WITH HEAD PLUG

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Adhesive 1324

Precoated part

-

-

*T1

1st: 50 (510, 37)

2nd: Turn 90°

3rd: Turn 90°

-

-

ILLUSTRATION

*A

w/ Engine Oil Level Sensor

*B

w/o Engine Oil Level Sensor

*1

CRANKSHAFT POSITION SENSOR

*2

ENGINE OIL LEVEL SENSOR

*3

OIL FILTER SUB-ASSEMBLY

*4

OIL FILTER UNION

*5

OIL PAN SUB-ASSEMBLY

*6

OIL PUMP ASSEMBLY

*7

OIL STRAINER SUB-ASSEMBLY

*8

REAR ENGINE OIL SEAL

*9

STIFFENING CRANKCASE ASSEMBLY

*10

CYLINDER BLOCK SUB-ASSEMBLY

*11

OIL NOZZLE VALVE SUB-ASSEMBLY

*12

STUD BOLT

*13

RING PIN

*14

OIL PAN DRAIN PLUG

*15

GASKET

*16

OIL STRAINER GASKET

*17

KNOCK CONTROL SENSOR

*18

OIL PRESSURE AND TEMPERATURE SENSOR

*19

STRAIGHT SCREW PLUG

*20

CYLINDER BLOCK WATER JACKET SPACER

*21

WIRE HARNESS CLAMP BRACKET

*22

CRANKCASE CAP ASSEMBLY

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Adhesive 1344

MP grease

Precoated part