Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM1000000028TG6
Model Year Start: 2023 Model: GR Corolla Prod Date Range: [11/2022 -           ]
Title: G16E-GTS (LUBRICATION): OIL PUMP: REMOVAL; 2023 - 2025 MY GR Corolla [11/2022 -        ]

REMOVAL

PROCEDURE

1. REMOVE FRONT WHEELS

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2. REMOVE REAR ENGINE UNDER COVER RH

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

3. REMOVE FRONT BUMPER ASSEMBLY (w/ Engine Under Cover Air Guide)

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4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH (w/ Engine Under Cover Air Guide)

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5. DRAIN WASHER FLUID (w/ Engine Under Cover Air Guide)

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6. REMOVE INLET HOSE (w/ Engine Under Cover Air Guide)

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7. REMOVE WINDSHIELD WASHER JAR ASSEMBLY (w/ Engine Under Cover Air Guide)

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; HEATING / AIR CONDITIONING: COMPRESSOR (for G16E-GTS): REMOVAL+

8. REMOVE NO. 2 ENGINE UNDER COVER AIR GUIDE (w/ Engine Under Cover Air Guide)

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; HEATING / AIR CONDITIONING: COMPRESSOR (for G16E-GTS): REMOVAL+

9. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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10. REMOVE FAN AND GENERATOR V BELT

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; MAINTENANCE: G16E-GTS DRIVE BELT: REMOVAL+

11. REMOVE COMPRESSOR ASSEMBLY WITH PULLEY

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12. REMOVE NO. 1 AIR TUBE

(a) Remove the 2 bolts.

(b) Loosen the 2 hose clamps to remove the No. 1 air tube from the No. 2 air hose and No. 3 air hose.

13. REMOVE NO. 2 AIR HOSE

(a) Loosen the hose clamp to remove the No. 2 air hose from the turbocharger sub-assembly.

14. DISCONNECT ENGINE WIRE

(a) Remove the bolt and disconnect the engine wire from the timing chain cover assembly.

15. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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16. REMOVE TIMING GEAR COVER INSULATOR

(a) Remove the timing gear cover insulator from the timing chain cover assembly.

17. REMOVE CRANKSHAFT PULLEY ASSEMBLY

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18. REMOVE TIMING CHAIN COVER ASSEMBLY

(a) Remove the 12 bolts and seal washer.

(b) Remove the timing chain cover assembly by prying between the timing chain cover assembly and oil pan sub-assembly, cylinder block sub-assembly with a screwdriver with its tip wrapped with protective tape.

(c) Remove the 2 oil pump gaskets from the cylinder block sub-assembly.

NOTICE:

Be careful not to damage the contact surfaces of the oil pan sub-assembly.

19. REMOVE TIMING CHAIN COVER OIL SEAL

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+