Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM1000000028TFB
Model Year Start: 2023 Model: GR Corolla Prod Date Range: [11/2022 -           ]
Title: MAINTENANCE: G16E-GTS DRIVE BELT: INSTALLATION; 2023 - 2025 MY GR Corolla [11/2022 -        ]

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

Use a Toyota genuine belt or an equivalent high strength belt when replacing the belt. If a high strength belt is not used, the durability of the belt may be insufficient. A high strength belt is reinforced with an aramid core and is stronger than other belts with a PET (polyester) or PEN (polyethylene naphthalate) core.

PROCEDURE

1. INSTALL FAN AND GENERATOR V BELT

HINT:

When reusing the fan and generator V belt, check the ribs and back of the fan and generator V belt for wear and cracks. If wear or a crack that reaches the core (at more than 1 point) is found, replace the fan and generator V belt.

(a) Set the fan and generator V belt onto each pulley as shown in the illustration.

*1

Crankshaft Pulley Assembly

*2

Generator Assembly

*3

Compressor with Pulley Assembly

*4

Water Pump Assembly

(b) Turn the V-ribbed belt tensioner assembly clockwise and remove the hexagon wrench (4 mm width across flats).

(c) After installing the fan and generator V belt, check that it fits properly in the ribbed grooves. Confirm that the fan and generator V belt has not slipped out of the grooves on the bottom of the pulley by hand.

*a

Correct

*b

Incorrect

2. INSTALL NO. 2 ENGINE UNDER COVER AIR GUIDE (w/ Engine Under Cover Air Guide)

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; HEATING / AIR CONDITIONING: COMPRESSOR (for G16E-GTS): INSTALLATION+

3. INSTALL WINDSHIELD WASHER JAR ASSEMBLY (w/ Engine Under Cover Air Guide)

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; HEATING / AIR CONDITIONING: COMPRESSOR (for G16E-GTS): INSTALLATION+

4. INSTALL INLET HOSE (w/ Engine Under Cover Air Guide)

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; HEATING / AIR CONDITIONING: COMPRESSOR (for G16E-GTS): INSTALLATION+

5. ADD WASHER FLUID (w/ Engine Under Cover Air Guide)

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; WIPER / WASHER: WASHER MOTOR: INSTALLATION+

6. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH (w/ Engine Under Cover Air Guide)

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; WIPER / WASHER: WASHER MOTOR: INSTALLATION+

7. INSTALL REAR ENGINE UNDER COVER RH

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

8. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+