DOOR / HATCH: FRONT DOOR: REASSEMBLY; 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022

Last Modified: 05-13-2024	6.11:8.1.0	Doc ID: RM1000000028IUL
Model Year Start: 2023	Model: GR Corolla	Prod Date Range: [11/2022 - ]
Title: DOOR / HATCH: FRONT DOOR: REASSEMBLY; 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 - ]

REASSEMBLY

CAUTION / NOTICE / HINT

HINT:

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

2. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING

Click here

3. INSTALL FRONT DOOR WINDOW FRAME MOULDING (FRONT PILLAR SIDE)

Click here

4. INSTALL FRONT DOOR REAR OUTSIDE SEAL

(a) Engage the guide to install the front door rear outside seal.

5. INSTALL FRONT DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)

Click here

6. INSTALL DOOR WINDOW FRAME MOULDING CLIP

(a) Engage the 2 claws to install the door window frame moulding clip.

7. INSTALL FRONT DOOR SILENCER PAD

(a) Clean the front door panel surface.

(1) Remove any remaining butyl tape from the front door panel.

(2) Wipe off any tape adhesive residue with cleaner.

(b) Remove the release paper from 2 new front door silencer pads.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(1) Install the 2 front door silencer pads as shown in the illustration.

*a	Corner of Front Door Silencer Pad	-	-
	Installation Area of Corner of Front Door Silencer Pad		Front Door Silencer Pad Installation Area

Installation Position

Area	Measurement	Area	Measurement
a	30 mm (1.18 in.)	b	56.1 mm (2.209 in.)

(d) for Sedan:

(1) Install the 2 front door silencer pads as shown in the illustration.

*a	Corner of Front Door Silencer Pad	-	-
	Installation Area of Corner of Front Door Silencer Pad		Front Door Silencer Pad Installation Area

Installation Position

Area	Measurement	Area	Measurement
a	30 mm (1.18 in.)	b	67.4 mm (2.65 in.)

8. INSTALL FRONT DOOR DUST PROOF SEAL

(a) Engage the 2 claws to install 2 new front door dust proof seals.

9. INSTALL FRONT DOOR BELT MOULDING

Click here

10. REPAIR INSTRUCTION (w/ Black Out Tape)

Click here

11. INSTALL NO. 2 FRONT DOOR STRIPE (w/ Black Out Tape)

Click here

12. INSTALL FRONT DOOR OUTSIDE STRIPE (w/ Black Out Tape)

Click here

13. INSTALL FRONT DOOR PANEL CUSHION

(a) Engage the 4 claws to install 2 new front door panel cushions.

14. INSTALL FRONT DOOR LOCK OPEN ROD

(a) Install the front door lock open rod as shown in the illustration.

	Install in this Direction (1)
	Install in this Direction (2)

15. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.

(b) Engage the guide and claw as shown in the illustration.

Install in this Direction

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

(d) w/ Wire Harness:

(1) Engage the 3 clamps.

16. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY

Click here

17. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD

(a) Engage the 3 guides and claw to install the front door rear outside handle pad.

18. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD

(a) Engage the guide and 2 claws to install the front door front outside handle pad.

19. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)

(a) w/o Lock Cylinder:

(1) Engage the 2 claws.

(2) Using a T30 "TORX" socket wrench, install the front door outside handle cover with the screw.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

(3) Install the hole plug.

20. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

(a) Using a T30 "TORX" socket wrench, install the front door lock cylinder assembly with the screw.

Torque:

4.0 N·m {41 kgf·cm, 35 in·lbf}

(b) Install the hole plug.

21. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Front Passenger Side)

w/ Lock Cylinder:

HINT:

Use the same procedure as for the driver side.

22. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY

(a) Insert the front end of the front door outside handle assembly into the front door outside handle frame sub-assembly.

Install in this Direction

(b) Insert the rear end of the front door outside handle assembly into the front door outside handle frame sub-assembly, then slide the front door outside handle assembly toward the front of the vehicle to install it.

(d) w/ Wire Harness:

(1) Connect the connector.

(2) Engage the 2 claws as shown in the illustration.

23. INSTALL FRONT DOOR INSIDE PANEL REINFORCEMENT SUB-ASSEMBLY

(a) Engage the 2 guides as shown in the illustration.

Install in this Direction

(b) Install the front door inside panel reinforcement sub-assembly with the 2 bolts.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

24. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

(a) Engage the guide as shown in the illustration.

Install in this Direction

(b) Install the front door rear lower frame sub-assembly with the bolt.

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

25. INSTALL FRONT DOOR FIX WINDOW WEATHERSTRIP

(a) Install the front door fix window weatherstrip from the front door fix window glass.

(b) Install the front door fix window weatherstrip with front door fix window glass as shown in the illustration.

Install in this Direction

26. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

(a) Install the screw.

(b) Install the front door front lower frame sub-assembly with the 2 bolts.

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

27. INSTALL FRONT DOOR GLASS RUN

(a) Install the front door glass run.

28. INSTALL FRONT DOOR WINDOW REGULATOR ASSEMBLY

(a) Apply MP grease to the sliding parts of the front door window regulator assembly.

(b) Install the front door window regulator assembly with the 7 nuts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

29. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY

(a) for Driver Side:

(1) Connect the multiplex network master switch assembly.

(b) for Front Passenger Side:

(1) Connect the power window regulator switch assembly.

(d) Turn the engine switch (for Gasoline Model) or power switch (for HV Model) on (IG).

(e) Move the front door window regulator assembly so that the door glass bolt holes can be seen.

(f) Turn the engine switch (for Gasoline Model) or power switch (for HV Model) off.

(g) Disconnect the cable from the negative (-) auxiliary battery terminal.

(h) for Driver Side:

(1) Disconnect the multiplex network master switch assembly.

(i) for Front Passenger Side:

(1) Disconnect the power window regulator switch assembly.

(j) Insert the front door glass sub-assembly into the front door panel along the front door glass run as shown in the illustration.

	Install in this Direction (1)
	Install in this Direction (2)

(k) Install the front door glass sub-assembly with the 2 bolts.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

(l) Install the hole plug.

30. INSTALL FRONT DOOR WEATHERSTRIP

(a) Engage the 22 clips and install the front door weatherstrip.

31. INSTALL FRONT DOOR CHECK ASSEMBLY

(a) Clean the bolt (B) hole on the vehicle body.

(b) Clean the threads of the bolt (B).

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(d) Install the front door check assembly with the 2 bolts (A) and bolt (B).

	Bolt (A)
	Bolt (B)

Torque:

Bolt (A) :

5.5 N·m {56 kgf·cm, 49 in·lbf}

Bolt (B) :

30 N·m {306 kgf·cm, 22 ft·lbf}

32. INSTALL FRONT DOOR SERVICE HOLE COVER

(a) Engage the 4 clips to install the front door service hole cover.

(b) Insert the 3 front door weatherstrip clips and turn them 45 degrees as shown in the illustration to install them.

33. INSTALL SIDE AIRBAG PRESSURE SENSOR

Click here

34. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

Click here

35. INSTALL OUTER MIRROR INSTALL HOLE COVER

Click here

36. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

Click here

37. INSTALL NO. 3 FRONT DOOR SERVICE HOLE COVER

(a) Install the No. 3 front door service hole cover as shown in the illustration.

Install in this Direction

(b) Engage the clip and connect the front door weatherstrip as shown in the illustration.

38. INSTALL FRONT DOOR VENT SEAL

(a) Engage the 2 guides to install the front door vent seal to the front door inner glass weatherstrip as shown in the illustration.

Install in this Direction

(b) Install the front door inner glass weatherstrip with front door vent seal as shown in the illustration.

Install in this Direction

39. INSTALL DOOR UPPER FRAME GARNISH

(a) Engage the 2 guides as shown in the illustration.

Install in this Direction

(b) Engage the clip to install the door upper frame garnish.

40. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Engage the 3 claws to install the front door inside handle sub-assembly.

41. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

(a) Connect the front door lock open lever remote control cable and front door inside lock/unlock knob locking cable to the front door inside handle sub-assembly as shown in the illustration.

*1	Front Door Inside Lock/Unlock Knob Locking Cable
*2	Front Door Lock Open Lever Remote Control Cable
	Install in this Direction

(b) w/ Illumination:

(1) Connect the connector.

Install in this Direction

(d) Install the front door trim board sub-assembly with the 3 screws.

42. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)

(a) Connect each connector.

(b) Engage the 5 guides, 8 claws and clip to install the multiplex network master switch assembly with front door upper armrest base panel as shown in the illustration.

Install in this Direction

43. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)

(a) Connect the connector.

(b) Engage the 5 guides, 8 claws and clip to install the power window regulator switch assembly with front door upper armrest base panel as shown in the illustration.

Install in this Direction

44. INSTALL FRONT DOOR ASSIST GRIP ASSEMBLY

(a) Engage the claw as shown in the illustration.

Install in this Direction

(b) Engage the 2 clips and 10 claws to install the front door assist grip assembly as shown in the illustration.

Install in this Direction

45. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG

(a) Engage the 3 claws to install the front door inside handle bezel plug.

46. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

for M20A-FKS:

Click here

for 2ZR-FXE:

Click here

for G16E-GTS:

Click here

47. INSTALL SPARE WHEEL CUSHION (for G16E-GTS)

Click here

48. INSTALL DECK BOARD ASSEMBLY (for G16E-GTS)

Click here

49. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Click here

50. INITIALIZE POWER WINDOW CONTROL SYSTEM

Click here

51. INSPECT POWER WINDOW OPERATION

Click here

52. INSPECT SRS WARNING LIGHT

Click here