Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM1000000028IQI |
Model Year Start: 2023 |
Model: GR Corolla |
Prod Date Range: [11/2022 -
] |
Title: G16E-GTS (FUEL): FUEL SENDER GAUGE ASSEMBLY: REMOVAL; 2023 - 2025 MY GR Corolla [11/2022 - ] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel sender gauge assembly removal/installation are shown below.
CAUTION:
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Never perform work on fuel system components near any possible ignition sources.
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Vaporized fuel could ignite, resulting in a serious accident.
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Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
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Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
HINT:
When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
Learning completes when vehicle is driven
Effect/Inoperative Function when Necessary Procedure not Performed
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Necessary Procedure
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Link
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Front Camera System
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Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.
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Learning completes when vehicle is operated normally
Effect/Inoperative Function when Necessary Procedure not Performed
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Necessary Procedure
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Link
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Power Door Lock Control System
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Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
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PROCEDURE
1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Click here
2. REMOVE FUEL SENDER GAUGE ASSEMBLY
(a) Disconnect the fuel sender gauge assembly connector.
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(b) Disengage the 2 clamps to disconnect the wire harness from the fuel suction plate sub-assembly.
NOTICE:
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Do not damage the wire harness.
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When disengaging each wire harness from the clamp, disengage one wire at a time.
(c) Disengage the claw to remove the fuel sender gauge assembly from the fuel sub-tank.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge assembly.
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3. REMOVE REAR FLOOR SERVICE HOLE COVER (for RH Side)
(a) Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.
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(b) Disconnect the fuel tank vent tube assembly connector.
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4. REMOVE NO. 1 FUEL TUBE CLAMP
(a) Disengage the claw to remove the No. 1 fuel tube clamp from the fuel pump gauge retainer.
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5. REMOVE FUEL PUMP GAUGE RETAINER (for RH Side)
HINT:
Perform the same procedure as for the fuel suction tube with pump and gauge assembly.
Click here
6. REMOVE FUEL TANK VENT TUBE ASSEMBLY
(a) Disconnect the fuel return vent tube sub-assembly and remove the fuel tank vent tube assembly from the fuel tank sub-assembly.
Click here
NOTICE:
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Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.
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When disconnecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.
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(b) Remove the fuel suction tube set gasket from the fuel tank sub-assembly.
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7. REMOVE NO. 2 FUEL SENDER GAUGE ASSEMBLY
(a) Disconnect the No. 2 fuel sender gauge assembly connector.
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(b) Disengage the clamp to disconnect the wire harness from the fuel tank vent tube assembly.
NOTICE:
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Do not damage the wire harness.
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When disengaging each wire harness from the clamp, disengage one wire at a time.
(c) Disengage the claw to remove the No. 2 fuel sender gauge assembly from the fuel tank vent tube assembly.
NOTICE:
Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.
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