Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM1000000028H2U
Model Year Start: 2023 Model: Corolla Prod Date Range: [11/2022 -           ]
Title: 2ZR-FXE (FUEL): FUEL SENDER GAUGE ASSEMBLY (w/ Canister Pump Module): REMOVAL; 2023 - 2025 MY Corolla Corolla HV [11/2022 -        ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel sender gauge assembly removal/installation are shown below.

CAUTION:

  • Never perform work on fuel system components near any possible ignition sources.
  • Vaporized fuel could ignite, resulting in a serious accident.
  • Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

Front Camera System

Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.

2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; ADVANCED DRIVER ASSISTANCE SYSTEM: FRONT CAMERA SYSTEM: INITIALIZATION

PROCEDURE

1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla HV [11/2022 -        ]; 2ZR-FXE (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL

2. REMOVE FUEL SENDER GAUGE ASSEMBLY

(a) Disconnect the fuel sender gauge assembly connector.

(b) Disengage the 2 clamps to disconnect the wire harness from the fuel suction tube with pump and gauge assembly.

NOTICE:

  • Do not damage the wire harness.
  • When disengaging each wire harness from the clamp, disengage one wire at a time.

(c) Disengage the 2 claws to remove the fuel gauge bracket with fuel sender gauge assembly from the fuel suction tube with pump and gauge assembly.

NOTICE:

Be careful not to bend the arm of the fuel sender gauge assembly.

(d) Disengage the 2 claws to remove the fuel sender gauge assembly from the fuel gauge bracket.