- Poor idle, etc.
- Engine start function, etc.
| Last Modified: 07-31-2024 | 6.11:8.1.0 | Doc ID: RM1000000028H2N |
| Model Year Start: 2023 | Model: Corolla | Prod Date Range: [11/2022 - ] |
| Title: 2ZR-FXE (FUEL): FUEL TANK (w/ Canister Pump Module): REMOVAL; 2023 - 2025 MY Corolla Corolla HV [11/2022 - ] | ||
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
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Replaced Part or Performed Procedure |
Necessary Procedure |
Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
|---|---|---|---|
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Gas leak from exhaust system is repaired |
Inspection after repair |
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CAUTION:
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Never perform work on fuel system components near any possible ignition sources.
- Vaporized fuel could ignite, resulting in a serious accident.
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Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
- Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
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The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.
HINT:
When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
Learning completes when vehicle is driven
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Effect/Inoperative Function when Necessary Procedure not Performed |
Necessary Procedure |
Link |
|---|---|---|
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Front Camera System |
Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more. |
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PROCEDURE
1. PRECAUTION
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(a) When removing and storing the fuel tank assembly, arrange the fuel tank filler pipe assembly as shown in the illustration, and secure the fuel tank assembly using a cord or similar. NOTICE: Depending on the arrangement of the fuel tank filler pipe assembly during storage, the fuel tank filler pipe assembly and rear suspension may interfere and cause fuel leakage. |
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2. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Click here
![2023 - 2025 MY Corolla Corolla HV [11/2022 - ]; 2ZR-FXE (FUEL): FUEL PUMP (w/ Canister Pump Module): REMOVAL](/t3Portal/stylegraphics/info.gif)
3. DRAIN FUEL
4. REMOVE REAR WHEEL
Click here
5. REMOVE REAR WHEEL HOUSE LINER LH
(a) w/ Rear Wheel House Front Plate:
Remove the rear wheel house front plate.
Click here
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(b) Remove the No. 2 floor under cover (for 2WD). (1) Remove the 6 clips (A). (2) Turn the 4 clips (B), clip (C) and remove the No. 2 floor under cover. NOTICE: If the 5 clips are not turned when the No. 2 floor under cover is removed, the No. 2 floor under cover or stud bolt may be damaged. HINT: Do not remove the clips from the No. 2 floor under cover. |
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(c) Remove the No. 2 floor under cover (for 4WD). (1) Remove the 6 clips (A). (2) Turn the 2 clips (B), 3 clips (C) and remove the No. 2 floor under cover. NOTICE: If the 5 clips are not turned when the No. 2 floor under cover is removed, the No. 2 floor under cover or stud bolt may be damaged. HINT: Do not remove the clips from the No. 2 floor under cover. |
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(d) Remove the 3 clips (A), clip (B), clip (C) and rear bumper side seal LH. |
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(e) w/o Rear Wheel House Front Plate: Remove the clip (A), 8 clips (B), 2 screws (C) and screw (D). |
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(f) w/ Rear Wheel House Front Plate: Remove the clip (A), 8 clips (B) and 2 screws (C). |
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(g) Remove the clip and rear wheel house liner LH. |
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6. REMOVE TAIL EXHAUST PIPE ASSEMBLY
Click here
7. REMOVE REAR FLOOR SIDE MEMBER COVER LH (w/ Cover)
Click here
8. REMOVE REAR FLOOR SIDE MEMBER COVER RH (w/ Cover)
Click here
9. REMOVE FUEL TANK CAP ASSEMBLY
(a) Remove the fuel tank cap assembly from the fuel tank filler pipe assembly.
10. DISCONNECT FUEL TANK FILLER PIPE ASSEMBLY
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(a) Remove the bolt. |
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(b) Disengage the clamp.
(c) Disconnect the fuel tank filler pipe air tube from fuel tank vent hose sub-assembly with charcoal canister assembly.
Click here
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(d) Disengage the locations shown in the illustration, and disconnect the fuel tank filler pipe assembly from the vehicle body. |
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11. REMOVE NO. 1 FUEL TANK PROTECTOR
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(a) Remove the 4 clips and No. 1 fuel tank protector from the fuel tank assembly. |
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12. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY (for 2WD)
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(a) Disconnect the fuel tank vent hose sub-assembly from the close tank valve sub-assembly. Click here
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13. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
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(a) Disconnect the fuel tank main tube sub-assembly from the fuel pipe. Click here
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14. REMOVE FUEL TANK ASSEMBLY
CAUTION:
The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.
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(a) Support the fuel tank assembly using an engine lifter. HINT: Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal. |
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(b) Remove the 4 bolts. |
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(c) Lower the engine lifter to remove the fuel tank assembly.
NOTICE:
- Be careful not to drop the fuel tank assembly.
- When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
15. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
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(a) for 2WD (1) Disengage the 3 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly. |
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(b) for 4WD (1) Disengage the 4 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly. |
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16. REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY (for 2WD)
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(a) Disengage the 2 clamps to remove the fuel tank vent hose sub-assembly from the fuel tank assembly. |
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