Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM1000000028GG9
Model Year Start: 2023 Model: GR Corolla Prod Date Range: [11/2022 -           ]
Title: G16E-GTS (INTAKE / EXHAUST): INTAKE MANIFOLD: REMOVAL; 2023 - 2025 MY GR Corolla [11/2022 -        ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during intake manifold removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

  • Replacement of throttle body with motor assembly
  • Cleaning the deposits from the throttle body with motor assembly

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2019 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

Front Camera System

Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; ADVANCED DRIVER ASSISTANCE SYSTEM: FRONT CAMERA SYSTEM: INITIALIZATION

Learning completes when vehicle is operated normally

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

Power Door Lock Control System

  • Back door opener

Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: BEFORE DISCONNECTING BATTERY

2. REMOVE DECK BOARD ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): REMOVAL+

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; G16E-GTS (BATTERY / CHARGING): GENERATOR: REMOVAL+

4. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

5. DRAIN ENGINE COOLANT

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; MAINTENANCE: G16E-GTS COOLANT: REPLACEMENT+

6. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [11/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

7. SEPARATE ENGINE WIRE

8. REMOVE NO. 4 WATER BY-PASS PIPE

9. SEPARATE NO. 1 FUEL VAPOR FEED HOSE

10. REMOVE WIRE HARNESS CLAMP BRACKET

11. REMOVE NO. 1 REMOVE TURBO PRESSURE SENSOR

12. REMOVE ENGINE WIRE

13. REMOVE WATER BY-PASS HOSE

14. REMOVE INTAKE AIR CONNECTOR BRACKET

15. REMOVE INTAKE MANIFOLD

Bolt

Nut

Clamp

-

-

16. REMOVE NO. 1 VENTILATION FLANGE SEPARATOR

17. REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

18. REMOVE NO. 1 FUEL VAPOR FEED HOSE

19. REMOVE AIR TUBE ASSEMBLY

20. REMOVE THROTTLE WITH THROTTLE POSITION SENSOR BODY ASSEMBLY

21. REMOVE MANIFOLD TO CYLINDER HEAD GASKET