Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM1000000028GD4
Model Year Start: 2023 Model: GR Corolla Prod Date Range: [11/2022 -           ]
Title: CLUTCH: CLUTCH UNIT (for EA67F / EA68F): REMOVAL; 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during clutch unit removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link
*1: w/ Steering Lock Function

Replacement of ECM

Vehicle Identification Number (VIN) registration

MIL comes on

2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE CONTROL): SFI SYSTEM: REGISTRATION

ECU configuration

-

2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; SETUP: WHEN REPLACING OR REMOVING/INSTALLING PARTS: ECU CONFIGURATION

Update ECU security key

Vehicle Control History (RoB) are stored

2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; SETUP: WHEN REPLACING OR REMOVING/INSTALLING PARTS: UPDATE ECU SECURITY KEY

Heavy Knock History

-

2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE CONTROL): SFI SYSTEM: REGISTRATION

ECU communication ID registration (Immobiliser system)

Engine start function

2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

Code registration (Smart Key System (for Gasoline Model, Start Function))
  • Wireless Door Lock Control System (for Gasoline Model with Smart Key System)
  • Smart Key System (for Gasoline Model, Entry Function)
  • Smart Key System (for Gasoline Model, Start Function)
  • Steering lock function*1

2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function, Gasoline Model): REGISTRATION

  • Replacement of engine assembly
  • Gas leak from exhaust system is repaired

Inspection after repair
  • Poor idle, etc.
  • Engine start function, etc.

2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

Tire

ECU Data Initialization (When performing tire replacement after RoB code X2104 is output)

Active Torque Split AWD System

2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 -        ]; GF1A (TRANSFER / 4WD / AWD): ACTIVE TORQUE SPLIT AWD SYSTEM: CALIBRATION

Front wheel alignment adjustment
  • Perform "Reset Memory"
  • Perform "Calibration"
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

w/ Electric Parking Brake System:

2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model with Electric Parking Brake System): UTILITY

w/o Electric Parking Brake System:

2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model without Electric Parking Brake System TMC Made): UTILITY

CAUTION:

  • The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

    *a

    An Object Exceeding Weight Limit of Engine Lifter
  • To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
  • The manual transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop.

    *a

    An Object Exceeding Weight Limit of Transmission Jack

NOTICE:

When the manual transaxle assembly is removed, be sure to use a new clutch release cylinder with bearing assembly and new installation bolts. Removal of the manual transaxle assembly allows the compressed clutch release cylinder with bearing assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release cylinder with bearing assembly, possibly causing clutch fluid leaks.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Front Camera System

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

    2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; ADVANCED DRIVER ASSISTANCE SYSTEM: FRONT CAMERA SYSTEM: INITIALIZATION

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power Door Lock Control System

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: BEFORE DISCONNECTING BATTERY

2. REMOVE MANUAL TRANSAXLE ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]; EA67F / EA68F (MANUAL TRANSMISSION / TRANSAXLE): MANUAL TRANSAXLE ASSEMBLY: REMOVAL

3. REMOVE BLEEDER TO FLEXIBLE HOSE TUBE

(a) Using a 10 mm union nut wrench, disconnect the bleeder to flexible hose tube from the clutch release bleeder sub-assembly.

(b) Remove the bolt and bleeder to flexible hose tube from the manual transaxle assembly.

(c) Remove the clamp from the bleeder to flexible hose tube.

4. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

(a) Using a 10 mm union nut wrench, disconnect the bleeder clutch release tube from the clutch release bleeder sub-assembly.

(b) Remove the bolt and clutch release bleeder sub-assembly from the manual transaxle assembly.

5. REMOVE CLUTCH RELEASE BEARING PLATE

(a) Remove the clutch release bearing plate from the clutch release cylinder with bearing assembly.

NOTICE:

When removing the manual transaxle assembly, the clutch release bearing plate could fall out.

6. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY

(a) Remove the clutch tube boot from the manual transaxle assembly.

(b) Remove the 3 bolts and clutch release cylinder with bearing assembly together with bleeder clutch release tube from the manual transaxle assembly.

7. REMOVE BLEEDER CLUTCH RELEASE TUBE

(a) Mount the clutch release cylinder with bearing assembly in a soft jaw vise.

(b) Using a 10 mm union nut wrench, remove the bleeder clutch release tube from the clutch release cylinder with bearing assembly.

8. REMOVE COVER AND DISC CLUTCH SET

(a) Put matchmarks on the clutch cover assembly and the flywheel sub-assembly.

*a

Matchmark

(b) Loosen each bolt 180° at a time until the spring tension is released.

(c) Remove the 6 bolts and pull off the cover and disc clutch set.

NOTICE:

  • Do not drop the clutch disc assembly.
  • Keep the lined part of the clutch disc assembly, the pressure plate, and the surface of the flywheel sub-assembly away from oil and foreign matter.