| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM1000000028FX0 |
| Model Year Start: 2023 | Model: GR Corolla | Prod Date Range: [11/2022 - ] |
| Title: DOOR / HATCH: REAR DOOR: REASSEMBLY; 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 - ] | ||
REASSEMBLY
CAUTION / NOTICE / HINT
HINT:
- Use the same procedure for the RH side and LH side.
- The following procedure is for the LH side.
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch (for Gasoline Model) or power switch (for HV Model) off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
2. INSTALL GROMMET (for Hatchback)
(a) for GR:
Click here
![2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - ]; EXTERIOR PANELS / TRIM: REAR DOOR OUTSIDE MOULDING: INSTALLATION+](/t3Portal/stylegraphics/info.gif)
3. INSTALL QUARTER OPENING RETAINER (for Hatchback)
(a) for GR:
Click here
4. INSTALL OUTSIDE MOULDING SET (for Hatchback)
(a) for GR:
Click here
5. INSTALL REAR DOOR DUST PROOF SEAL
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(a) Engage the 2 claws to install 2 new rear door dust proof seals. |
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6. INSTALL DOOR WINDOW FRAME MOULDING CLIP
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(a) Engage the 2 claws to install the door window frame moulding clip. |
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7. INSTALL REAR DOOR PANEL CUSHION
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(a) Engage the 2 claws to install a new rear door panel cushion. |
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8. REPAIR INSTRUCTION (w/ Black Out Tape)
Click here
9. INSTALL REAR DOOR OUTSIDE STRIPE (for Hatchback)
Click here
10. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING (for Hatchback)
Click here
11. INSTALL REAR DOOR REAR WINDOW FRAME MOULDING (for Sedan)
Click here
12. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING (for Sedan)
Click here
13. INSTALL REAR DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE)
Click here
14. INSTALL REAR DOOR BELT MOULDING (for Hatchback)
Click here
15. INSTALL REAR DOOR BELT MOULDING (for Sedan)
Click here
16. INSTALL REAR DOOR LOCK CHILD PROTECTION COVER (w/ Cover)
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(a) Engage the 6 claws to install the rear door lock child protection cover. |
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17. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
(a) Apply MP grease to the sliding parts of the rear door outside handle frame sub-assembly.
(b) Engage the guide and claw as shown in the illustration.
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Install in this Direction |
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(c) Using a T30 "TORX" socket wrench, install the rear door outside handle frame sub-assembly with the screw. Torque: 4.0 N·m {41 kgf·cm, 35 in·lbf} |
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18. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD
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(a) Engage the 3 guides and claw to install the rear door rear outside handle pad. |
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19. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD
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(a) Engage the guide and 2 claws to install the rear door front outside handle pad. |
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20. INSTALL REAR DOOR OUTSIDE HANDLE COVER
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(a) Engage the 2 claws. |
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(b) Using a T30 "TORX" socket wrench, install the rear door outside handle cover with the screw.
Torque:
4.0 N·m {41 kgf·cm, 35 in·lbf}
21. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY
(a) Insert the front end of the rear door outside handle assembly into the rear door outside handle frame sub-assembly.
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Install in this Direction |
(b) Insert the rear end of the rear door outside handle assembly into the rear door outside handle frame sub-assembly, then slide the rear door outside handle assembly toward the front of the vehicle to install it.
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(c) Move the lever as shown in the illustration and engage the 2 claws to secure the rear door outside handle assembly. |
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22. INSTALL REAR DOOR LOCK WITH MOTOR ASSEMBLY
Click here
23. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY (w/ Rear Seat Assembly)
(a) Apply MP grease to the sliding parts of the rear door window regulator assembly.
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(b) Install the rear door window regulator assembly with the 6 nuts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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(c) Connect the connector.
24. INSTALL REAR DOOR GLASS SUB-ASSEMBLY
(a) w/ Rear Seat Assembly:
(1) Connect the rear power window regulator switch assembly.
(2) Connect the cable to the negative (-) auxiliary battery terminal.
(3) Turn the ignition switch (for Gasoline Model) or power switch (for HV Model) on (IG).
(4) Move the rear door window regulator assembly so that the door glass bolt holes can be seen.
(5) Turn the ignition switch (for Gasoline Model) or power switch (for HV Model) off.
(6) Disconnect the cable from the negative (-) auxiliary battery terminal.
(7) Disconnect the rear power window regulator switch assembly.
(8) Insert the rear door glass sub-assembly into the rear door panel as shown in the illustration.
NOTICE:
Do not damage the rear door glass sub-assembly.
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Install in this Direction |
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(9) Install the rear door glass sub-assembly with the 2 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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(b) w/o Rear Seat Assembly:
(1) Insert the rear door glass sub-assembly into the rear door panel as shown in the illustration.
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*a |
Cloth |
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Install in this Direction |
NOTICE:
- Do not damage the rear door glass sub-assembly.
- Make sure to place a cloth under the rear door glass sub-assembly in order to protect the rear door glass sub-assembly.
25. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP
(a) for Hatchback:
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(1) Install the rear door quarter window weatherstrip from the rear door quarter window glass. |
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(2) Install the rear door quarter window weatherstrip with rear door quarter window glass as shown in the illustration.
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Install in this Direction |
(b) for Sedan:
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(1) Install the rear door quarter window weatherstrip from the rear door quarter window glass. |
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(2) Install the rear door quarter window weatherstrip with rear door quarter window glass as shown in the illustration.
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Install in this Direction |
26. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY
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(a) Install the screw. |
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(b) Install the rear door window division bar sub-assembly with the 2 bolts.
Torque:
8.5 N·m {87 kgf·cm, 75 in·lbf}
27. INSTALL REAR DOOR WEATHERSTRIP
(a) Clean the rear door panel.
(1) Remove any remaining double-side tape from the rear door panel.
(2) Wipe off any tape adhesive residue with cleaner.
(b) Remove the release paper from a new rear door weatherstrip.
HINT:
After removing the release paper, keep the exposed adhesive free from foreign matter.
(c) for Hatchback:
(1) Engage the 21 clips and install the rear door weatherstrip.
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Double-sided Tape |
(d) for Sedan:
(1) Engage the 22 clips and install the rear door weatherstrip.
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Double-sided Tape |
28. INSTALL REAR DOOR NO. 2 SERVICE HOLE COVER
(a) Install the rear door No. 2 service hole cover as shown in the illustration.
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Install in this Direction |
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(b) Engage the clip to connect the rear door weatherstrip as shown in the illustration. |
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29. INSTALL REAR DOOR CHECK ASSEMBLY
(a) Clean the bolt (B) hole in the vehicle body.
(b) Clean the threads of the bolt (B).
(c) Apply adhesive to the threads of the bolt (B).
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(d) Install the rear door check assembly with the 2 bolts (A) and bolt (B).
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Bolt (A) |
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Bolt (B) |
Torque:
Bolt (A) :
5.5 N·m {56 kgf·cm, 49 in·lbf}
Bolt (B) :
30 N·m {306 kgf·cm, 22 ft·lbf}
30. INSTALL REAR DOOR GLASS RUN
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(a) Install the rear door glass run. |
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31. INSTALL REAR DOOR WINDOW REGULATOR LIFT ARM BRACKET (w/o Rear Seat Assembly)
(a) Lift the rear door glass sub-assembly upwards.
NOTICE:
Do not damage the rear door glass sub-assembly.
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*1 |
Cloth |
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Lift in this Direction |
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(b) While holding the rear door glass sub-assembly, install the rear door window regulator lift arm bracket to the rear door glass sub-assembly with the 2 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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(c) Lift the rear door glass sub-assembly until it is in the fully closed position, then install the rear door window regulator lift arm bracket with the 4 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} NOTICE: Do not damage the rear door glass sub-assembly. |
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(d) Install the 2 hole plugs. |
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(e) Remove the cloth under the rear door glass sub-assembly.
32. INSTALL REAR DOOR SERVICE HOLE COVER
(a) Apply new butyl tape to the rear door panel.
(b) for Hatchback:
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(1) Pass the rear door lock open lever remote control cable and rear door inside lock/unlock knob locking cable through a new rear door service hole cover. |
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(2) Attach the rear door service hole cover according to the reference points on the rear door panel.
NOTICE:
Securely install the rear door service hole cover preventing wrinkles and air bubbles.
(c) for Sedan:
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(1) Pass the rear door lock open lever remote control cable and rear door inside lock/unlock knob locking cable through a new rear door service hole cover. |
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(2) Attach the rear door service hole cover according to the reference points on the rear door panel.
NOTICE:
Securely install the rear door service hole cover preventing wrinkles and air bubbles.
33. INSTALL REAR DOOR PANEL PROTECTOR
(a) Install the rear door panel protector as shown in the illustration.
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Install in this Direction |
34. INSTALL REAR DOOR NO. 1 VENT SEAL
(a) Engage the 2 guides and install the rear door No. 1 vent seal to the rear door inner glass weatherstrip as shown in the illustration.
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Install in this Direction |
(b) Install the rear door inner glass weatherstrip with the rear door No. 1 vent seal as shown in the illustration.
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Install in this Direction |
35. INSTALL REAR DOOR FRAME GARNISH
(a) Engage the 2 guides as shown in the illustration.
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Install in this Direction |
(b) Engage the clip to install the rear door frame garnish.
36. INSTALL REAR SPEAKER ASSEMBLY
(a) w/ Speaker:
Click here
37. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
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(a) Engage the 3 claws to install the rear door inside handle sub-assembly. |
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38. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY
(a) Connect the rear door lock open lever remote control cable and rear door inside lock/unlock knob locking cable to the rear door inside handle sub-assembly as shown in the illustration.
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*1 |
Rear Door Inside Lock/Unlock Knob Locking Cable |
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*2 |
Rear Door Lock Open Lever Remote Control Cable |
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Install in this Direction |
(b) Engage the guide, 6 claws and 8 clips as shown in the illustration.
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Install in this Direction |
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(c) Install the rear door trim board sub-assembly with the 3 screws. |
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39. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL
(a) w/Rear Seat Assembly:
(1) Connect each connector.
(b) for Hatchback:
(1) Engage the 6 guides, 10 claws and 2 clips to install the rear power window regulator switch assembly with rear door upper armrest base panel as shown in the illustration.
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Install in this Direction |
(c) for Sedan:
(1) Engage the 8 guides, 9 claws and 2 clips to install the rear power window regulator switch assembly with rear door upper armrest base panel as shown in the illustration.
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Install in this Direction |
40. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG
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(a) Engage the 3 claws to install the rear door inside handle bezel plug. |
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41. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
for M20A-FKS:
Click here
for 2ZR-FXE:
Click here
for G16E-GTS:
Click here
42. INSTALL SPARE WHEEL CUSHION (for G16E-GTS)
Click here
43. INSTALL DECK BOARD ASSEMBLY (for G16E-GTS)
Click here
44. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL
HINT:
When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.
Click here
45. INITIALIZE POWER WINDOW CONTROL SYSTEM
Click here
46. INSPECT POWER WINDOW OPERATION
except TMC Made:
Click here
for TMC Made:
Click here
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