- Back door opener*1
| Last Modified: 07-31-2024 | 6.11:8.1.0 | Doc ID: RM1000000028DIH |
| Model Year Start: 2023 | Model: GR Corolla | Prod Date Range: [11/2022 - ] |
| Title: CLUTCH: CLUTCH PEDAL: REMOVAL; 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 - ] | ||
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during clutch pedal sub-assembly removal/installation are shown below.
CAUTION:
Be sure to read Precaution thoroughly before servicing.
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![2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 - ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: PRECAUTION](/t3Portal/stylegraphics/info.gif)
HINT:
When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
Learning completes when vehicle is driven
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Effect/Inoperative Function when Necessary Procedure not Performed |
Necessary Procedure |
Link |
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Front Camera System |
Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.*1 |
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Learning completes when vehicle is operated normally
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Effect/Inoperative Function when Necessary Procedure not Performed |
Necessary Procedure |
Link |
|---|---|---|
| *1: for Hatchback | ||
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Power Door Lock Control System |
Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. |
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PROCEDURE
1. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.
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2. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY
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3. DISCONNECT CLUTCH MASTER CYLINDER ASSEMBLY
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(a) Remove the clip from the clevis pin. |
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(b) Remove the clevis pin to disconnect the clutch master cylinder assembly from the clutch pedal sub-assembly.
4. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY
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(a) Disconnect the clutch pedal stroke sensor assembly connector. |
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(b) Disconnect the clutch start switch assembly connector.
(c) Disengage the clamp to disconnect the wire harness from the clutch pedal support assembly.
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(d) Remove the 2 bolts and No. 4 instrument panel bracket from the clutch pedal support assembly and instrument panel reinforcement assembly. |
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(e) Remove the 2 nuts and clutch pedal support assembly from the vehicle body. |
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(f) Remove the clip nut from the clutch pedal bracket sub-assembly. |
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5. REMOVE CLUTCH START SWITCH ASSEMBLY
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6. REMOVE CLUTCH PEDAL STROKE SENSOR ASSEMBLY
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7. REMOVE CLUTCH PEDAL SPRING
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(a) Move the clutch pedal sub-assembly to the full stroke position. |
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(b) Remove the clutch pedal spring from the clutch pedal sub-assembly and clutch pedal bracket sub-assembly.
8. REMOVE CLUTCH PEDAL SUB-ASSEMBLY
(a) Mount the clutch pedal sub-assembly in a soft jaw vise.
NOTICE:
Be careful not to damage the clutch pedal sub-assembly in the vise.
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(b) Remove the bolt, nut, clutch pedal sub-assembly and clutch pedal bracket sub-assembly from the clutch pedal support sub-assembly. |
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9. REMOVE CLUTCH PEDAL SPRING HOLDER
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(a) Remove the clutch pedal spring holder from the clutch pedal bracket sub-assembly. |
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10. REMOVE CLUTCH PEDAL TURNOVER BUSHING
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(a) Remove the clutch pedal turnover bushing from the clutch pedal sub-assembly. |
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11. REMOVE CLUTCH PEDAL SHAFT COLLAR
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(a) Remove the 2 clutch pedal bushings and clutch pedal shaft collar from the clutch pedal sub-assembly. |
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12. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING
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(a) Using SST and a hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly. SST: 09201-01055 SST: 09950-70010 09951-07100 |
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13. REMOVE CLUTCH PEDAL PAD
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(a) Remove the clutch pedal pad from the clutch pedal sub-assembly. |
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