Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM1000000028DIH
Model Year Start: 2023 Model: GR Corolla Prod Date Range: [11/2022 -           ]
Title: CLUTCH: CLUTCH PEDAL: REMOVAL; 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during clutch pedal sub-assembly removal/installation are shown below.

CAUTION:

Be sure to read Precaution thoroughly before servicing.

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; SUPPLEMENTAL RESTRAINT SYSTEMS: AIRBAG SYSTEM: PRECAUTION

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

Front Camera System

Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.*1

2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; ADVANCED DRIVER ASSISTANCE SYSTEM: FRONT CAMERA SYSTEM: INITIALIZATION

Learning completes when vehicle is operated normally

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

*1: for Hatchback

Power Door Lock Control System

  • Back door opener*1

Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM: INITIALIZATION

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: BEFORE DISCONNECTING BATTERY

2. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: REMOVAL

3. DISCONNECT CLUTCH MASTER CYLINDER ASSEMBLY

(a) Remove the clip from the clevis pin.

(b) Remove the clevis pin to disconnect the clutch master cylinder assembly from the clutch pedal sub-assembly.

4. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY

(a) Disconnect the clutch pedal stroke sensor assembly connector.

*a

Clutch Pedal Stroke Sensor Assembly Connector

*b

Clutch Switch Start Assembly Connector

(b) Disconnect the clutch start switch assembly connector.

(c) Disengage the clamp to disconnect the wire harness from the clutch pedal support assembly.

(d) Remove the 2 bolts and No. 4 instrument panel bracket from the clutch pedal support assembly and instrument panel reinforcement assembly.

(e) Remove the 2 nuts and clutch pedal support assembly from the vehicle body.

(f) Remove the clip nut from the clutch pedal bracket sub-assembly.

5. REMOVE CLUTCH START SWITCH ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]; CLUTCH: CLUTCH PEDAL SWITCH: REMOVAL+

6. REMOVE CLUTCH PEDAL STROKE SENSOR ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]; CLUTCH: CLUTCH STROKE SENSOR: REMOVAL+

7. REMOVE CLUTCH PEDAL SPRING

(a) Move the clutch pedal sub-assembly to the full stroke position.

(b) Remove the clutch pedal spring from the clutch pedal sub-assembly and clutch pedal bracket sub-assembly.

8. REMOVE CLUTCH PEDAL SUB-ASSEMBLY

(a) Mount the clutch pedal sub-assembly in a soft jaw vise.

NOTICE:

Be careful not to damage the clutch pedal sub-assembly in the vise.

(b) Remove the bolt, nut, clutch pedal sub-assembly and clutch pedal bracket sub-assembly from the clutch pedal support sub-assembly.

*1

Clutch Pedal Bracket Sub-assembly

*2

Clutch Pedal Sub-assembly

9. REMOVE CLUTCH PEDAL SPRING HOLDER

(a) Remove the clutch pedal spring holder from the clutch pedal bracket sub-assembly.

10. REMOVE CLUTCH PEDAL TURNOVER BUSHING

(a) Remove the clutch pedal turnover bushing from the clutch pedal sub-assembly.

11. REMOVE CLUTCH PEDAL SHAFT COLLAR

(a) Remove the 2 clutch pedal bushings and clutch pedal shaft collar from the clutch pedal sub-assembly.

12. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

(a) Using SST and a hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.

SST: 09201-01055

SST: 09950-70010

09951-07100

*1

Clutch Master Cylinder Push Rod Clevis Bushing

13. REMOVE CLUTCH PEDAL PAD

(a) Remove the clutch pedal pad from the clutch pedal sub-assembly.