Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM10000000277VD
Model Year Start: 2023 Model: Corolla Prod Date Range: [09/2022 -           ]
Title: HYBRID / BATTERY CONTROL: FRAME WIRE: REMOVAL; 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during HV floor under wire removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*1: If matchmarks were not placed when removing parts related to steering operation, perform end position initial setting.

Front wheel alignment adjustment

  1. Perform "Reset Memory"
  2. Perform "Calibration"
  • DTCs are stored
  • ABS warning light illuminates
  • Brake system warning light (yellow indicator) illuminates
  • Slip indicator light illuminates
  • Electronically controlled brake system disabled or malfunctions

2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for HV Model): UTILITY

  • Steering gear assembly*1
  • No. 2 steering intermediate shaft assembly*1

End position initial setting

-

2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; POWER ASSIST SYSTEMS: POWER STEERING SYSTEM (for HV Model): CALIBRATION

CAUTION:

  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

    Click here 2023 - 2025 MY Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY with PA10): PRECAUTION

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

NOTICE:

  • After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: BEFORE DISCONNECTING BATTERY

  • After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function when Necessary Procedure not Performed

Necessary Procedure

Link

Front Camera System (for TMC Made)

Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.

2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; ADVANCED DRIVER ASSISTANCE SYSTEM: FRONT CAMERA SYSTEM (for TMC Made): INITIALIZATION 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; ADVANCED DRIVER ASSISTANCE SYSTEM: FRONT CAMERA SYSTEM: INITIALIZATION

PROCEDURE

1. PRECAUTION

Click here 2019 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

2. REMOVE SERVICE PLUG GRIP

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: SERVICE PLUG GRIP: REMOVAL

3. REMOVE CONNECTOR COVER ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+

4. CHECK TERMINAL VOLTAGE

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+

5. TEMPORARILY INSTALL CONNECTOR COVER ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+

6. DISCONNECT FLOOR UNDER WIRE

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+

7. DISCONNECT REAR SEAT CENTER LAP TYPE BELT ASSEMBLY

Click here 2020 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 -        ]; SEAT: REAR SEAT ASSEMBLY: REMOVAL+

8. REMOVE REAR SEAT CUSHION ASSEMBLY

Click here 2020 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 -        ]; SEAT: REAR SEAT ASSEMBLY: REMOVAL+

9. REMOVE REAR SEAT CUSHION LOCK HOOK

Click here 2020 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 -        ]; SEAT: REAR SEAT ASSEMBLY: REMOVAL+

10. REMOVE REAR DOOR SCUFF PLATE LH

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Sedan): REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Sedan): REMOVAL+

11. REMOVE REAR UNDER SIDE COVER LH

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Sedan): REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Sedan): REMOVAL+

12. REMOVE REAR DOOR SCUFF PLATE RH

HINT:

Use the same procedure as for the LH side.

13. REMOVE REAR UNDER SIDE COVER RH

HINT:

Use the same procedure as for the LH side.

14. REMOVE REAR UNDER COVER

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: BATTERY BLOWER: REMOVAL+

15. REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: BATTERY BLOWER: REMOVAL+

16. REMOVE NO. 1 HV BATTERY COVER PANEL RH

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): REMOVAL+

17. DISCONNECT FLOOR UNDER WIRE

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): REMOVAL+

18. REMOVE REAR FLOOR MAT ASSEMBLY (for AWD w/o Deck Board)

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): REMOVAL+

19. REMOVE DECK BOARD ASSEMBLY (for AWD w/ Deck Board)

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): REMOVAL+

20. REMOVE SPARE WHEEL CUSHION (for AWD)

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): REMOVAL+

21. REMOVE REAR NO. 1 FLOOR BOARD (for AWD w/ Deck Board)

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): REMOVAL+

22. REMOVE FRONT DECK FLOOR BOX (for AWD w/ Deck Board)

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): REMOVAL+

23. REMOVE REAR SEAT SIDE GARNISH RH (for AWD)

HINT:

Use the same procedure as for the LH side.

  • w/o Rear Seat Side Airbag

    Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Sedan): REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Sedan): REMOVAL+

  • w/ Rear Seat Side Airbag

    Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Sedan): REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Sedan): REMOVAL+

24. REMOVE REAR SEATBACK ASSEMBLY RH (for AWD)

Click here 2020 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 -        ]; SEAT: REAR SEAT ASSEMBLY: REMOVAL+

25. REMOVE REAR FLOOR SIDE MEMBER COVER RH (w/ Cover)

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; REAR SUSPENSION: REAR STABILIZER BAR (for Sedan): REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; REAR SUSPENSION: REAR STABILIZER BAR (for Sedan): REMOVAL+

26. REMOVE FRONT FLOOR COVER RH

HINT:

Perform the same procedure as for the front floor cover LH.

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (INTAKE / EXHAUST): EXHAUST MANIFOLD: REMOVAL+

27. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; FRONT SUSPENSION: FRONT SUSPENSION MEMBER: REMOVAL 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; FRONT SUSPENSION: FRONT SUSPENSION MEMBER: REMOVAL

28. REMOVE FLOOR UNDER WIRE (for 2WD)

CAUTION:

Be sure to wear insulated gloves.

NOTICE:

Insulate the disconnected connectors with insulating tape.

(a) Remove the 2 nuts.

(b) Disengage the 4 clamps.

NOTICE:

If the clamps are removed forcibly, the stud bolts may be damaged.

(c) Disengage the grommet and pull out the HV floor under wire from the floor panel hole.

(d) Disengage the 2 clamps.

(e) Disengage the 2 clamps to remove the HV floor under wire.

29. REMOVE MOTOR CONNECTOR PROTECTOR (for AWD)

Click here 2023 MY Corolla Corolla HV [09/2022 - 11/2022]; Q810 (HYBRID TRANSMISSION / TRANSAXLE): REAR TRACTION MOTOR: REMOVAL+ 2023 - 2025 MY Corolla Corolla HV [11/2022 -        ]; Q810 (HYBRID TRANSMISSION / TRANSAXLE): REAR TRACTION MOTOR: REMOVAL+

30. REMOVE FLOOR UNDER WIRE (for AWD)

CAUTION:

Be sure to wear insulated gloves.

NOTICE:

Insulate the disconnected connectors with insulating tape.

(a) Disengage the 2 clamps to disconnect the rear traction motor cable from the vehicle body.

(b) Remove the 2 nuts to disconnect the radio earth bracket from the vehicle body.

(c) Disconnect the rear traction motor cable connector.

HINT:

Release the lock before rotating the lock lever.

(d) Remove the bolt and radio earth bracket from the HV floor under wire.

(e) Disengage the 7 clamps.

(f) Remove the 2 nuts.

(g) Disengage the 4 clamps.

NOTICE:

If the clamps are removed forcibly, the stud bolts may be damaged.

(h) Disengage the grommet and pull out the HV floor under wire from the floor panel hole.

(i) Disengage the 2 clamps.

(j) Disengage the 2 clamps to remove the HV floor under wire.