Last Modified: 07-31-2024 |
6.11:8.1.0 |
Doc ID: RM10000000275ZA |
Model Year Start: 2023 |
Model: GR Corolla |
Prod Date Range: [09/2022 - 11/2022] |
Title: INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION; 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022] |
INSTALLATION
PROCEDURE
1. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY
(a) When installing a new instrument panel safety pad sub-assembly:
(1) Immediately before installing the instrument panel safety pad sub-assembly, twist and cut off the portion as shown in the illustration.
(b) Engage the 2 guides as shown in the illustration.
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Install in this Direction
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NOTICE:
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Do not damage the instrument panel safety pad sub-assembly.
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Do not allow the wire harnesses to interfere with the surrounding parts.
(c) Install the 2 bolts <B> and 8 screws <D>.
(d) Install the 3 clips.
(e) Install the instrument panel safety pad assembly with the 2 bolts <A>.
Torque:
Bolt <A> :
20 N·m {204 kgf·cm, 15 ft·lbf}
(f) Engage each clamp.
(g) Connect each connector.
(h) Install the bolts <C>.
Torque:
Bolt <C> :
10 N·m {102 kgf·cm, 7 ft·lbf}
(i) Engage the 2 claws to connect the cooler (room temp. sensor) thermistor.
2. CONNECT NO. 2 INSTRUMENT PANEL WIRE
Click here
3. INSTALL UPPER INSTRUMENT PANEL ASSEMBLY
(a) Connect the connector.
(b) Engage the 3 guides and 9 clips as shown in the illustration.
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Install in this Direction (1)
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Install in this Direction (2)
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(c) Install the upper instrument panel assembly with the 2 clips.
4. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (w/ Stereo Component Amplifier)
Click here
5. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL
(a) for 6 Speakers:
(1) Connect the connector.
(b) Engage the 2 guides, 2 clips and 2 claws as shown in the illustration to install the No. 1 instrument panel speaker panel.
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Install in this Direction (1)
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Install in this Direction (2)
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6. INSTALL FRONT PILLAR GARNISH LH
Click here
7. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH
(a) Engage the 2 clips as shown in the illustration to install the instrument cluster finish panel garnish.
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Install in this Direction
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8. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH
(a) Engage the 5 clips as shown in the illustration to install the No. 2 instrument cluster finish panel garnish.
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Install in this Direction
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9. INSTALL COMBINATION METER ASSEMBLY
Click here
10. INSTALL INSTRUMENT CLUSTER FINISH PANEL RETAINER
(a) Engage the 2 clips as shown in the illustration to install the instrument cluster finish panel retainer.
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Install in this Direction
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11. INSTALL CENTER NO. 2 INSTRUMENT CLUSTER FINISH PANEL
(a) w/ Power Switch:
(1) Connect the connector.
(b) Engage the 4 clips as shown in the illustration to install the center No. 2 instrument cluster finish panel.
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Install in this Direction
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12. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY
(a) Engage the guide and 6 clips to install the instrument cluster finish panel assembly.
13. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (w/ Stereo Component Amplifier)
Click here
14. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL
(a) for 6 Speakers:
(1) Connect the connector.
(b) Engage the 2 guides, 2 clips and 2 claws as shown in the illustration to install the No. 2 instrument panel speaker panel.
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Install in this Direction (1)
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Install in this Direction (2)
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15. INSTALL FRONT PILLAR GARNISH RH
HINT:
Use the same procedure as for the LH side.
16. INSTALL NO. 1 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY
(a) Engage the 9 clips as shown in the illustration to install the No. 1 instrument panel garnish sub-assembly.
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Install in this Direction
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17. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL
(a) Connect the connector.
(b) Engage the 4 clips and claw as shown in the illustration.
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Install in this Direction
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(c) Install the lower No. 2 instrument panel finish panel with the 5 screws <E>.
18. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY
(a) With the glove compartment door assembly opened approximately 57° from its closed position, engage the 2 hinges horizontally.
*a
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Open Approximately 57°
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*b
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Closed
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Install in this Direction
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NOTICE:
Engaging the hinges from the top will deform the hinges. Be sure to install the glove compartment door assembly horizontally.
(b) Slightly bend the stoppers (A) and (B) in the directions indicated by the arrows in the illustration and engage the stoppers to install the glove compartment door assembly.
*1
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Glove Compartment Door Stopper Sub-assembly
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*a
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Stopper
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Install in this Direction
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(c) Engage the claw to connect the glove compartment door stopper sub-assembly.
19. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY
(a) for Type A:
(1) Engage the 2 guides and 12 clips as shown in the illustration.
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Install in this Direction
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NOTICE:
Be careful not to deform or damage the narrow part of the instrument cluster finish panel garnish assembly during installation.
(b) for Type B:
(1) Engage the guide and 11 clips as shown in the illustration.
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Install in this Direction
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NOTICE:
Be careful not to deform or damage the narrow part of the instrument cluster finish panel garnish assembly during installation.
(c) Install the instrument cluster finish panel garnish assembly with the screw <E>.
20. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)
(a) Engage the 2 guides and 3 claws as shown in the illustration to install the No. 2 instrument panel under cover sub-assembly.
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Install in this Direction (1)
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Install in this Direction (2)
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21. INSTALL NO. 2 INSTRUMENT SIDE PANEL
(a) Engage the 3 guides and 5 clips as shown in the illustration to install the No. 2 instrument side panel.
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Install in this Direction (1)
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Install in this Direction (2)
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22. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
Click here
23. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
Click here
24. INSTALL FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
Click here
25. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
Click here
26. INSTALL UPPER INSTRUMENT PANEL METER ORNAMENT
(a) Engage the 2 guides and 4 clips as shown in the illustration to install the upper instrument panel meter ornament.
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Install in this Direction
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27. INSTALL RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET
Click here
28. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY
(a) Connect the connector.
(b) Engage the 5 clips as shown in the illustration to install the center instrument panel register assembly.
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Install in this Direction
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29. INSTALL AIR CONDITIONING CONTROL ASSEMBLY
Click here
30. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY
(a) Engage the 2 guides and 4 clips as shown in the illustration to install the center instrument cluster finish panel sub-assembly.
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Install in this Direction
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31. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
(a) Engage the 5 clips and 2 claws as shown in the illustration to install the instrument panel finish panel sub-assembly.
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Install in this Direction
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32. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL
(a) Connect each connector.
(b) Engage the clamp.
(c) Engage the 4 clips and 4 claws as shown in the illustration to install the lower instrument panel finish panel.
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Install in this Direction
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33. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
(a) Engage the 2 guides and claw to connect the hood lock control lever sub-assembly.
34. INSTALL NO. 1 INSTRUMENT SIDE PANEL
(a) Engage the 3 guides and 5 clips as shown in the illustration to install the No. 1 instrument side panel.
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Install in this Direction (1)
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Install in this Direction (2)
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35. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
Click here
36. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH
Click here
37. INSTALL FRONT DOOR SCUFF PLATE LH
Click here
38. INSTALL CONSOLE BOX ASSEMBLY
except G16E-GTS:
Click here
for G16E-GTS:
Click here
39. INSTALL TURN SIGNAL SWITCH
Click here
40. INSTALL WINDSHIELD WIPER SWITCH ASSEMBLY
Click here
41. INSTALL UPPER STEERING COLUMN COVER
Click here
42. INSTALL LOWER STEERING COLUMN COVER SUB-ASSEMBLY
Click here
43. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
44. INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY
Click here
45. INSTALL STEERING WHEEL ASSEMBLY
except G16E-GTS:
Click here
for G16E-GTS:
Click here
46. CHECK STEERING WHEEL CENTER POINT
47. INSTALL HORN BUTTON ASSEMBLY
except G16E-GTS:
Click here
for G16E-GTS:
Click here
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