2ZR-FAE (FUEL): FUEL TANK (w/ Canister Pump Module): REMOVAL; 2023 MY Corolla [09/2022

Last Modified: 07-31-2024	6.11:8.1.0	Doc ID: RM10000000272P9
Model Year Start: 2023	Model: Corolla	Prod Date Range: [09/2022 - 11/2022]
Title: 2ZR-FAE (FUEL): FUEL TANK (w/ Canister Pump Module): REMOVAL; 2023 MY Corolla [09/2022 - 11/2022]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Gas leak from exhaust system is repaired	Inspection after repair	Poor idle, etc. Engine start function, etc.

CAUTION:

Never perform work on fuel system components near any possible ignition sources.
Vaporized fuel could ignite, resulting in a serious accident.
Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Pre-collision System (for TMMMS Made)	Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.
Lane Tracing Assist System (for TMMMS Made)
Lane Departure Alert System (for TMMMS Made)

PROCEDURE

1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Click here

2. DRAIN FUEL

3. REMOVE TAIL EXHAUST PIPE ASSEMBLY

Click here

4. REMOVE REAR FLOOR SIDE MEMBER COVER LH (w/ Cover)

Click here

5. REMOVE REAR FLOOR SIDE MEMBER COVER RH (w/ Cover)

Click here

6. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

(a) Remove the nut, 4 clips and No. 1 fuel tank protector sub-assembly from the fuel tank assembly.

7. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

(a) Disconnect the fuel tank vent hose sub-assembly from the canister (charcoal canister assembly).

Click here

*A	for TMC Made
*B	for TMMMS Made

8. DISCONNECT FUEL TANK FILLER PIPE ASSEMBLY

(a) Disconnect the fuel tank filler pipe assembly from the fuel tank assembly.

Click here

9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

Click here

*A	for TMC Made
*B	for TMMMS Made

10. REMOVE FUEL TANK ASSEMBLY

CAUTION:

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

(a) Support the fuel tank assembly using an engine lifter.

HINT:

Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

(b) Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.

NOTICE:

Be careful not to drop the fuel tank assembly.
When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

11. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Disengage the 3 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.

12. REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY

(a) Disengage the clamp to remove the fuel tank vent hose sub-assembly from the fuel tank assembly.

13. REMOVE NO. 2 FUEL TANK CUSHION

(a) Remove the 2 No. 2 fuel tank cushions from the fuel tank assembly.