Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM10000000272P9 |
Model Year Start: 2023 |
Model: Corolla |
Prod Date Range: [09/2022 - 11/2022] |
Title: 2ZR-FAE (FUEL): FUEL TANK (w/ Canister Pump Module): REMOVAL; 2023 MY Corolla [09/2022 - 11/2022] |
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Gas leak from exhaust system is repaired
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Inspection after repair
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Poor idle, etc.
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Engine start function, etc.
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HINT:
When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
Learning completes when vehicle is driven
Effect/Inoperative Function when Necessary Procedure not Performed
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Necessary Procedure
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Link
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Pre-collision System (for TMMMS Made)
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Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.
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Lane Tracing Assist System (for TMMMS Made)
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Lane Departure Alert System (for TMMMS Made)
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PROCEDURE
1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
Click here
2. DRAIN FUEL
3. REMOVE TAIL EXHAUST PIPE ASSEMBLY
Click here
4. REMOVE REAR FLOOR SIDE MEMBER COVER LH (w/ Cover)
Click here
5. REMOVE REAR FLOOR SIDE MEMBER COVER RH (w/ Cover)
Click here
6. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
(a) Remove the nut, 4 clips and No. 1 fuel tank protector sub-assembly from the fuel tank assembly.
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7. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
(a) Disconnect the fuel tank vent hose sub-assembly from the canister (charcoal canister assembly).
Click here
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*A
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for TMC Made
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*B
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for TMMMS Made
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8. DISCONNECT FUEL TANK FILLER PIPE ASSEMBLY
(a) Disconnect the fuel tank filler pipe assembly from the fuel tank assembly.
Click here
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9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
Click here
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*A
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for TMC Made
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*B
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for TMMMS Made
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10. REMOVE FUEL TANK ASSEMBLY
CAUTION:
The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.
(a) Support the fuel tank assembly using an engine lifter.
HINT:
Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.
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(b) Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.
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(c) Lower the engine lifter to remove the fuel tank assembly.
NOTICE:
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Be careful not to drop the fuel tank assembly.
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When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
11. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Disengage the 3 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
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12. REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY
(a) Disengage the clamp to remove the fuel tank vent hose sub-assembly from the fuel tank assembly.
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13. REMOVE NO. 2 FUEL TANK CUSHION
(a) Remove the 2 No. 2 fuel tank cushions from the fuel tank assembly.
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