EG60 (MANUAL TRANSMISSION / TRANSAXLE): TRANSMISSION CONTROL CABLE (except TMC Made): ADJUSTMENT; 2023 MY Corolla Corolla Hatchback [09/2022

Last Modified: 05-13-2024	6.11:8.1.0	Doc ID: RM100000002714H
Model Year Start: 2023	Model: Corolla Hatchback	Prod Date Range: [09/2022 - 11/2022]
Title: EG60 (MANUAL TRANSMISSION / TRANSAXLE): TRANSMISSION CONTROL CABLE (except TMC Made): ADJUSTMENT; 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]

ADJUSTMENT

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during transmission control cable assembly adjustment are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed
1: w/ Smart Key System 2: w/o Smart Key System *3: w/ Steering Lock Function
Replacement of ECM	Vehicle Identification Number (VIN) registration	MIL comes on
Replacement of ECM	ECU communication ID registration (Immobiliser system)	Engine start function
Replacement of ECM*1	Code registration (Smart Key System (for Gasoline Model, Start Function))	Wireless Door Lock Control System (for Gasoline Model with Smart Key System) Smart Key System (for Gasoline Model, Entry Function) Smart Key System (for Gasoline Model, Start Function) Steering lock function*3
Replacement of ECM*2	Code registration (Immobiliser system)	Engine start Telematics System

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Pre-collision System (for TMMMS Made)	Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.
Lane Tracing Assist System (for TMMMS Made)
Lane Departure Alert System (for TMMMS Made)

PROCEDURE

1. SECURE VEHICLE

(a) Fully apply the parking brake and chock a wheel.

CAUTION:

Make sure to apply the parking brake and chock a wheel before performing this procedure.
If the vehicle is not secure and the shift lever is moved to neutral, the vehicle may suddenly move, possibly resulting in an accident or serious injury.

2. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.

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3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

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4. REMOVE BATTERY

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5. REMOVE CONSOLE BOX ASSEMBLY

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6. REMOVE RADIATOR SUPPORT OPENING COVER

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7. REMOVE INLET NO. 1 AIR CLEANER

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8. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

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9. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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10. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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11. REMOVE ECM

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12. REMOVE BATTERY CLAMP SUB-ASSEMBLY

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13. ADJUST TRANSMISSION CONTROL CABLE ASSEMBLY

HINT:

After the floor shift shift lever assembly or the transmission control cable assembly is replaced, be sure to adjust the transmission control cable assembly.
If the shift lever does not move (or the shift lever is difficult to move) to the 1st or 2nd position, or if it is possible to move the shift lever to the reverse position without pulling up the slider shaft, the length of the transmission control cable assembly must be adjusted.

(a) Remove the clip and disconnect the transmission control select cable from the floor shift shift lever assembly.

(b) Push the 2 claws together at the top of the lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to push up the lock piece.

*a	Lock Piece	*b	Bottom View
*c	Push	*d	Push up

NOTICE:

Securely install the end of the floor shift transmission control select cable to the floor shift shift lever assembly.
Install the end of the floor shift transmission control select cable so that its adjustment lock section is on the driver side.

(d) Align the hole of the outer select lever with the hole in the manual transmission case.

*1	Outer Select Lever
*a	Hole of Manual Transmission Case
*b	Hole of Outer Select Lever

(e) Insert a bolt into the aligned holes to secure the outer select lever in place.

NOTICE:

Do not push in the bolt forcefully or damage the front transaxle case.

HINT:

Use a bolt with a diameter of 6 mm (0.236 in.) and a length of at least 36 mm (1.42 in.).
Depending on the bolt diameter, it may be difficult to insert the bolt. In that case, use a bolt with a diameter smaller than 6 mm (0.236 in.).

(f) Push the slider shaft against the cam wall.

NOTICE:

Do not pull up the slider shaft.
When adjusting the transmission control select cable, make sure that the shift lever is not in 1st or 2nd.

*a	Slider Shaft
*b	Cam Wall

(g) Push the lock piece into the adjuster case.

NOTICE:

Securely push in the lock piece until the 2 claws are engaged.
When adjusting the transmission control select cable, make sure that the shift lever is not in 1st or 2nd.

*a	Lock Piece
*b	Adjuster Case
*c	Push in

(h) Remove the bolt to release the select outer lever.

14. INSTALL BATTERY CLAMP SUB-ASSEMBLY

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15. INSTALL ECM

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16. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

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17. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

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18. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

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19. INSTALL INLET NO. 1 AIR CLEANER

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20. INSTALL RADIATOR SUPPORT OPENING COVER

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21. INSTALL CONSOLE BOX ASSEMBLY

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22. INSTALL BATTERY

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23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

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24. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

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