CLUTCH: CLUTCH PEDAL: REMOVAL; 2023 MY Corolla Corolla Hatchback GR Corolla [09/2022

Last Modified: 05-13-2024	6.11:8.1.0	Doc ID: RM10000000270U1
Model Year Start: 2023	Model: GR Corolla	Prod Date Range: [09/2022 - 11/2022]
Title: CLUTCH: CLUTCH PEDAL: REMOVAL; 2023 MY Corolla Corolla Hatchback GR Corolla [09/2022 - 11/2022]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during clutch pedal sub-assembly removal/installation are shown below.

CAUTION:

Be sure to read Precaution thoroughly before servicing.

for TMC Made Gasoline Model:
Click here
for TMMMS Made:
Click here

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
1: for GR Model 2: except GR Model
Front Camera System (for TMC Made)	Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.1 Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.2
Pre-collision System (for TMMMS Made)	Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.
Lane Tracing Assist System (for TMMMS Made)
Lane Departure Alert System (for TMMMS Made)

Learning completes when vehicle is operated normally

Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
*1: for Hatchback
Power Door Lock Control System Back door opener*1	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.

Click here

2. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

Click here

3. DISCONNECT CLUTCH MASTER CYLINDER ASSEMBLY

(a) Remove the clip from the clevis pin.

*A	for Hatchback
*B	for Sedan

(b) Remove the clevis pin to disconnect the clutch master cylinder assembly from the clutch pedal sub-assembly.

4. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY (w/ Clutch Pedal Stroke Sensor Assembly)

(a) Disconnect the clutch pedal stroke sensor assembly connector.

*a	Clutch Pedal Stroke Sensor Assembly Connector
*b	Clutch Switch Start Assembly Connector

(b) Disconnect the clutch start switch assembly connector.

(d) Remove the 2 bolts and No. 4 instrument panel bracket from the clutch pedal support assembly and instrument panel reinforcement assembly.

(e) Remove the 2 nuts and clutch pedal support assembly from the vehicle body.

(f) Remove the clip nut from the clutch pedal bracket sub-assembly.

5. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY (w/o Clutch Pedal Stroke Sensor Assembly)

(a) Disconnect the clutch switch assembly connector.

*a	Clutch Switch Assembly Connector
*b	Clutch Start Switch Assembly Connector

(b) Disconnect the clutch start switch assembly connector.

(d) Remove the 2 bolts and No. 4 instrument panel bracket from the clutch pedal support assembly and instrument panel reinforcement assembly.

(e) Remove the 2 nuts and clutch pedal support assembly from the vehicle body.

(f) Remove the clip nut from the clutch pedal bracket sub-assembly.

6. REMOVE CLUTCH SWITCH ASSEMBLY (w/o Clutch Pedal Stroke Sensor Assembly)

Click here

7. REMOVE CLUTCH START SWITCH ASSEMBLY

Click here

8. REMOVE CLUTCH PEDAL STROKE SENSOR ASSEMBLY (w/ Clutch Pedal Stroke Sensor Assembly)

Click here

9. REMOVE CLUTCH PEDAL SPRING

(a) Move the clutch pedal sub-assembly to the full stroke position.

*A	w/ Clutch Pedal Stroke Sensor Assembly
*B	w/o Clutch Pedal Stroke Sensor Assembly

(b) Remove the clutch pedal spring from the clutch pedal sub-assembly and clutch pedal bracket sub-assembly.

10. REMOVE CLUTCH PEDAL SUB-ASSEMBLY

(a) Mount the clutch pedal sub-assembly in a soft jaw vise.

NOTICE:

Be careful not to damage the clutch pedal sub-assembly in the vise.

(b) Remove the bolt, nut, clutch pedal sub-assembly and clutch pedal bracket sub-assembly from the clutch pedal support sub-assembly.

*A	w/ Clutch Pedal Stroke Sensor Assembly
*B	w/o Clutch Pedal Stroke Sensor Assembly
*1	Clutch Pedal Bracket Sub-assembly
*2	Clutch Pedal Sub-assembly

11. REMOVE CLUTCH PEDAL SPRING HOLDER

(a) Remove the clutch pedal spring holder from the clutch pedal bracket sub-assembly.

12. REMOVE CLUTCH PEDAL TURNOVER BUSHING

(a) Remove the clutch pedal turnover bushing from the clutch pedal sub-assembly.

*A	w/ Clutch Pedal Stroke Sensor Assembly
*B	w/o Clutch Pedal Stroke Sensor Assembly

13. REMOVE CLUTCH PEDAL SHAFT COLLAR

(a) Remove the 2 clutch pedal bushings and clutch pedal shaft collar from the clutch pedal sub-assembly.

*A	w/ Clutch Pedal Stroke Sensor Assembly
*B	w/o Clutch Pedal Stroke Sensor Assembly

14. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

(a) Using SST and a hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.

SST: 09201-01055

SST: 09950-70010

09951-07100

*A	w/ Clutch Pedal Stroke Sensor Assembly
*B	w/o Clutch Pedal Stroke Sensor Assembly
*1	Clutch Master Cylinder Push Rod Clevis Bushing

15. REMOVE CLUTCH PEDAL PAD

(a) Remove the clutch pedal pad from the clutch pedal sub-assembly.