Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM10000000270P1
Model Year Start: 2023 Model: Corolla Prod Date Range: [09/2022 - 11/2022]
Title: HEATING / AIR CONDITIONING: COMPRESSOR (for 2ZR-FXE): REMOVAL; 2023 MY Corolla Corolla HV [09/2022 - 11/2022]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during compressor with motor assembly removal/installation are shown below.

CAUTION:

  • Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

    Click here 2023 - 2025 MY Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY with PA10): PRECAUTION

  • To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

NOTICE:

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: BEFORE DISCONNECTING BATTERY

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed

Necessary Procedures

Link

Front Camera System (for TMC Made)

Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.

2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; ADVANCED DRIVER ASSISTANCE SYSTEM: FRONT CAMERA SYSTEM (for TMC Made): INITIALIZATION

PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFC-134a(R134a))

Click here 2020 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 -        ]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFC-134a(R134a)): REPLACEMENT+

2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for HFO-1234yf(R1234yf))

Click here 2021 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2020 -        ]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFO-1234yf(R1234yf)): REPLACEMENT+

3. REMOVE SERVICE PLUG GRIP

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: SERVICE PLUG GRIP: REMOVAL

4. CHECK TERMINAL VOLTAGE

(a) Remove the connector cover assembly.

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+

(b) Check the terminal voltage.

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: INVERTER WITH CONVERTER: REMOVAL+

(c) Install the connector cover assembly.

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HV BATTERY (for LITHIUM-ION BATTERY): REMOVAL+

5. REMOVE RADIATOR SUPPORT OPENING COVER

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; EXTERIOR PANELS / TRIM: FRONT BUMPER (for Sedan without Illumination): REMOVAL+

6. REMOVE NO. 2 AIR CLEANER INLET

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (INTAKE / EXHAUST): INTAKE MANIFOLD: REMOVAL+

7. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (ENGINE CONTROL): THROTTLE BODY: REMOVAL+

8. REMOVE AIR CLEANER HOSE ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (ENGINE CONTROL): THROTTLE BODY: REMOVAL+

9. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (INTAKE / EXHAUST): INTAKE MANIFOLD: REMOVAL+

10. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (INTAKE / EXHAUST): INTAKE MANIFOLD: REMOVAL+

11. REMOVE AIR CLEANER SUPPORT BRACKET ASSEMBLY

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (INTAKE / EXHAUST): INTAKE MANIFOLD: REMOVAL+

12. REMOVE NO. 1 AIR CLEANER INLET

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; 2ZR-FXE (INTAKE / EXHAUST): INTAKE MANIFOLD: REMOVAL+

13. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the discharge hose sub-assembly from the compressor with motor assembly.

(b) Remove the O-ring from the discharge hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

14. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the suction hose sub-assembly from the compressor with motor assembly.

(b) Remove the O-ring from the suction hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

15. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY

(a) Using a screwdriver, slide the green-colored lock of the connector (A) as shown in the illustration to release it and disconnect the connector.

*a

Connector (A)

*b

Connector (B)

*c

Green-colored Lock

Slide

CAUTION:

Make sure to wear insulated gloves.

NOTICE:

Insulate the disconnected terminals and connector with insulating tape.

(b) Disconnect the connector (B).

(c) Remove the bolt and disconnect the bracket.

(d) Remove the 3 bolts and compressor with motor assembly.