Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM10000000270OL
Model Year Start: 2023 Model: Corolla Hatchback Prod Date Range: [09/2022 -           ]
Title: M20A-FKS (STARTING): STARTER: INSTALLATION; 2023 - 2025 MY Corolla Corolla Hatchback [09/2022 -        ]

INSTALLATION

PROCEDURE

1. INSTALL STARTER ASSEMBLY

(a) Engage the 2 claws and install the starter terminal to the starter assembly cover (base).

(b) Install the starter terminal to the starter assembly with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(c) Install the starter assembly cover (cover A) to the starter assembly cover (base).

(d) Install the starter assembly with the 2 bolts.

Torque:

46 N·m {469 kgf·cm, 34 ft·lbf}

(e) Connect the engine wire with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(f) Connect the engine wire to terminal 30 with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(g) Engage the claw and install the starter assembly cover (cover B) to the starter assembly cover (base) and starter assembly cover (cover A).

(h) Connect the starter assembly connector.

2. INSTALL FLYWHEEL HOUSING SIDE COVER

(a) Align the protrusion with the cylinder block sub-assembly and engage the claw as shown in the illustration to install the flywheel housing side cover.

NOTICE:

  • Make sure the claw makes a click sound, indicating that it fits tightly.
  • Replace the flywheel housing side cover with a new one if the claw does not fit tightly or is deformed.

3. INSTALL INTAKE MANIFOLD

Click here 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; M20A-FKS (INTAKE / EXHAUST): INTAKE MANIFOLD: INSTALLATION 2023 - 2025 MY Corolla Corolla Hatchback [11/2022 -        ]; M20A-FKS (INTAKE / EXHAUST): INTAKE MANIFOLD: INSTALLATION

4. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2023 MY Corolla Corolla Hatchback [11/2022 - 03/2023]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2023 - 2025 MY Corolla Corolla Hatchback [03/2023 -        ]; M20A-FKS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Click here 2023 - 2025 MY Corolla Corolla Hatchback [09/2022 -        ]; MAINTENANCE: M20A-FKS BATTERY: INSTALLATION+

6. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: AUTOMATIC LEARNING CHART 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: AUTOMATIC LEARNING CHART