Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM1000000026Z4K
Model Year Start: 2023 Model: Corolla Prod Date Range: [09/2022 -           ]
Title: HEATING / AIR CONDITIONING: AIR CONDITIONING SYSTEM (for HV Model): Front Window Fogging; 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]

Front Window Fogging

DESCRIPTION

If the windshield frequently fogs up even though the air conditioning system is operating, the following factors may be the cause.

Symptom

Factor

Windshield frequently fogs up

  • Compressor with motor assembly malfunction
  • Refrigerant volume (low)
  • Cooler expansion valve (opened excessively)
  • Damper servo malfunction
  • Mechanical locking of damper and damper link

PROCEDURE

1.

CHECK REFRIGERANT SHORTAGE

(a) Prepare the vehicle according to the table below.

Measurement Condition:

Item

Condition

A/C Switch

On

Ambient Temperature*1

0 to 49°C (32 to 120°F)

Air Conditioning Air Inlet Temperature*2

25 to 35°C (77 to 95°F)

Set Temperature

MAX COLD

Recirculation/fresh Control Switch

Recirculation

Air Vent Damper Position

FACE

Blower Speed

HI

HINT:

*1: This inspection can be judged correctly only if the ambient temperature is within a range of 0 to 49°C (32 to 120°F). Therefore, postpone the test if the temperature is low.

*2: This inspection can be judged correctly only if the air inlet temperature is within a range of 25 to 35°C (77 to 95°F). Therefore, postpone the test if the temperature is out of range.

(b) Using the GTS, check the amount of refrigerant.

Body Electrical > Air Conditioner > Utility

Tester Display

Refrigerant Gas Volume Check

NOTICE:

If the conditions for the inspection are not met, "Refrigerant incorrect" will be displayed on the GTS. Confirm the conditions of the inspection and perform the check again.

HINT:

  • If the amount of refrigerant is insufficient, "Refrigerant shortage" is displayed on the GTS and the indicator light on the A/C switch turns off.
  • When performing this inspection, a DTC will not be output even if "Refrigerant shortage" is displayed on the GTS.

Result

Amount of Refrigerant

Refrigerant shortage

Insufficient or leakage

Refrigerant correct

Correct

Refrigerant incorrect

Incorrect

OK:

"Refrigerant correct" is displayed on the GTS.

NG

CHARGE SYSTEM WITH REFRIGERANT

for HFC-134a(R134a): Click here 2020 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 -        ]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFC-134a(R134a)): REPLACEMENT

for HFO-1234yf(R1234yf): Click here 2021 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2020 -        ]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFO-1234yf(R1234yf)): REPLACEMENT

OK

2.

CHECK OPERATION

(a) Check that the air conditioning system changes to DEF mode according to the switch operation, when the MODE switch on the air conditioning control assembly is pushed.

OK:

Air conditioning system changes to DEF mode.

OK

INSPECT REFRIGERANT PRESSURE WITH MANIFOLD GAUGE SET

for HFC-134a(R134a): Click here 2020 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 -        ]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFC-134a(R134a)): ON-VEHICLE INSPECTION

for HFO-1234yf(R1234yf): Click here 2020 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 -        ]; HEATING / AIR CONDITIONING: REFRIGERANT (for HFO-1234yf(R1234yf)): ON-VEHICLE INSPECTION

NG

GO TO DTC B14037F