Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM1000000026PYZ
Model Year Start: 2023 Model: Corolla HV Prod Date Range: [09/2022 -           ]
Title: HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM (for LITHIUM-ION BATTERY with PA10): P0A9B2A,...,P306A62; Hybrid/EV Battery Temperature Sensor "A" Signal Stuck In Range; 2023 - 2025 MY Corolla HV [09/2022 -        ]

DTC

P0A9B2A

Hybrid/EV Battery Temperature Sensor "A" Signal Stuck In Range

DTC

P0AC52A

Hybrid/EV Battery Temperature Sensor "B" Signal Stuck In Range

DTC

P0ACA2A

Hybrid/EV Battery Temperature Sensor "C" Signal Stuck In Range

DTC

P0AE82A

Hybrid/EV Battery Temperature Sensor "D" Signal Stuck In Range

DTC

P0BC22A

Hybrid/EV Battery Temperature Sensor "E" Signal Stuck In Range

DTC

P0C332A

Hybrid/EV Battery Temperature Sensor "F" Signal Stuck In Range

DTC

P306562

Hybrid/EV Battery Temperature Sensor "Group 1" Signal Compare Failure

DTC

P306A62

Hybrid/EV Battery Temperature Sensor "Group 2" Signal Compare Failure

DESCRIPTION

Refer to the description for DTC P0A9B11.

Click here 2023 - 2025 MY Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM (for LITHIUM-ION BATTERY with PA10): P0A9B11,...,P0C3315; Hybrid/EV Battery Temperature Sensor "A" Circuit Short to Ground+

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Warning Indicate

Note

P0A9B2A

Hybrid/EV Battery Temperature Sensor "A" Signal Stuck In Range

The performance of battery temperature sensor 0 is abnormal and its output is stuck.

(2 trip detection logic)

  • HV battery
  • Battery ECU assembly

Comes on

Master warning:

Comes on

SAE Code: P0A9C

P0AC52A

Hybrid/EV Battery Temperature Sensor "B" Signal Stuck In Range

The performance of battery temperature sensor 1 is abnormal and its output is stuck.

(2 trip detection logic)

  • HV battery
  • Battery ECU assembly

Comes on

Master warning:

Comes on

SAE Code: P0AC6

P0ACA2A

Hybrid/EV Battery Temperature Sensor "C" Signal Stuck In Range

The performance of battery temperature sensor 2 is abnormal and its output is stuck.

(2 trip detection logic)

  • HV battery
  • Battery ECU assembly

Comes on

Master warning:

Comes on

SAE Code: P0ACB

P0AE82A

Hybrid/EV Battery Temperature Sensor "D" Signal Stuck In Range

The performance of battery temperature sensor 3 is abnormal and its output is stuck.

(2 trip detection logic)

  • HV battery
  • Battery ECU assembly

Comes on

Master warning:

Comes on

SAE Code: P0AE9

P0BC22A

Hybrid/EV Battery Temperature Sensor "E" Signal Stuck In Range

The performance of battery temperature sensor 4 is abnormal and its output is stuck.

(2 trip detection logic)

  • HV battery
  • Battery ECU assembly

Comes on

Master warning:

Comes on

SAE Code: P0BC3

P0C332A

Hybrid/EV Battery Temperature Sensor "F" Signal Stuck In Range

The performance of battery temperature sensor 5 is abnormal and its output is stuck.

(2 trip detection logic)

  • HV battery
  • Battery ECU assembly

Comes on

Master warning:

Comes on

SAE Code: P0C34

P306562

Hybrid/EV Battery Temperature Sensor "Group 1" Signal Compare Failure

The performance of any battery temperature sensor (0 to 2) is abnormal and the difference in output between it and each other battery temperature sensor is excessively large.

(1 trip detection logic)

  • HV battery
  • Battery ECU assembly

Comes on

Master warning:

Comes on

SAE Code: P3065

P306A62

Hybrid/EV Battery Temperature Sensor "Group 2" Signal Compare Failure

The performance of any battery temperature sensor (3 to 5) is abnormal and the difference in output between it and each other battery temperature sensor is excessively large.

(1 trip detection logic)

  • HV battery
  • Battery ECU assembly

Comes on

Master warning:

Comes on

SAE Code: P306A

HINT:

If the vehicle as is left as is for 24 hours, the value of "Hybrid/EV Battery Temperature" will be almost the same as the ambient temperature.

MONITOR DESCRIPTION

If the battery ECU assembly detects a malfunction in the HV battery temperature sensor, the battery ECU assembly illuminates the MIL and set a DTC.

MONITOR STRATEGY

Related DTCs

P0A9C (INF P0A9B2A), P0AC6 (INF P0AC52A), P0ACB (INF P0ACA2A), P0AE9 (INF P0AE82A), P0BC3 (INF P0BC22A), P0C34 (INF P0C332A): Battery temperature sensor malfunction (stuck)

P3065 (INF P306562), P306A (INF P306A62): Battery temperature sensor malfunction (deviation)

Required sensors/components

Battery temperature sensor

Frequency of operation

Continuous

Duration

TMC's intellectual property

MIL operation

1 driving cycle / 2 driving cycles

Sequence of operation

None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored

TMC's intellectual property

Other conditions belong to TMC's intellectual property

-

TYPICAL MALFUNCTION THRESHOLDS

TMC's intellectual property

-

COMPONENT OPERATING RANGE

Battery ECU assembly

DTC P0A9C (INF P0A9B2A) is not detected

DTC P0AC6 (INF P0AC52A) is not detected

DTC P0ACB (INF P0ACA2A) is not detected

DTC P0AE9 (INF P0AE82A) is not detected

DTC P0BC3 (INF P0BC22A) is not detected

DTC P0C34 (INF P0C332A) is not detected

DTC P3065 (INF P306562) is not detected

DTC P306A (INF P306A62) is not detected

CONFIRMATION DRIVING PATTERN

HINT:

  • After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

    Click here 2023 - 2025 MY Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM (for LITHIUM-ION BATTERY with PA10): UTILITY

  • When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

    Click here 2023 - 2025 MY Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM (for LITHIUM-ION BATTERY with PA10): DTC CHECK / CLEAR

P0A9B2A, P0AC52A, P0ACA2A, P0AE82A, P0BC22A, P0C332A:

  1. Connect the GTS to the DLC3.
  2. Turn the ignition switch to ON and turn the GTS on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for 2 minutes or more.
  5. Turn the ignition switch to ON and turn the GTS on.
  6. Drive the vehicle for approximately 10 minutes according to the freeze frame data items "Vehicle Speed", "Accelerator Position", "Hybrid/EV Battery Temperature 1 to 6" and "Hybrid/EV Battery Current" when ambient temperature is -10°C (14°F) or higher.[*1]

    HINT:

    • Check that the output of each battery temperature sensor varies.
    • Check that the difference in output between each battery temperature sensor is not excessively large.
    • [*1]: Normal judgment procedure.

      The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

  7. Enter the following menus: Powertrain / HV Battery / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE, perform the normal judgment procedure again.

P306562, P306A62:

  1. Connect the GTS to the DLC3.
  2. Turn the ignition switch to ON and turn the GTS on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for 2 minutes or more.
  5. Turn the ignition switch to ON and turn the GTS on.
  6. With ignition switch ON and wait for 10 seconds or more when the ambient temperature is -10°C (14°F) or higher.[*1]

    HINT:

    • Check that the difference in output between each battery temperature sensor is not large.
    • [*1]: Normal judgment procedure.

      The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

  7. Enter the following menus: Powertrain / HV Battery / Utility / All Readiness.
  8. Check the DTC judgment result.

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE or N/A, perform the normal judgment procedure again.

WIRING DIAGRAM

Refer to the wiring diagram for DTC P0A9B11.

Click here 2023 - 2025 MY Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM (for LITHIUM-ION BATTERY with PA10): P0A9B11,...,P0C3315; Hybrid/EV Battery Temperature Sensor "A" Circuit Short to Ground+

CAUTION / NOTICE / HINT

CAUTION:

Refer to the precautions before inspecting high voltage circuit.

Click here 2023 - 2025 MY Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM (for LITHIUM-ION BATTERY with PA10): PRECAUTION

NOTICE:

  • After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

    Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: BEFORE DISCONNECTING BATTERY

  • When disconnecting and reconnecting the auxiliary battery

    HINT:

    When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

    Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: AUTOMATIC LEARNING CHART 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: AUTOMATIC LEARNING CHART

PROCEDURE

1.

CHECK DTC OUTPUT (HV BATTERY, HYBRID CONTROL)

(a) Check for DTCs.

Powertrain > HV Battery > Trouble Codes

Powertrain > Hybrid Control > Trouble Codes

Result

Proceed to

"P0A9B2A, P0AC52A, P0ACA2A, P0AE82A, P0BC22A, P0C332A, P306562 or P306A62" only is output, or DTCs except the ones in the table below are also output.

A

DTCs of hybrid battery system in the table below are output.

B

DTCs of hybrid control system in the table below are output.

C

System

Relevant DTC

Hybrid battery system

P060A47

Hybrid/EV Battery Energy Control Module Monitoring Processor Watchdog / Safety MCU Failure

P060B49

Hybrid/EV Battery Energy Control Module A/D Processing Internal Electronic Failure

P060687

Hybrid/EV Battery Energy Control Module Processor to Monitoring Processor Missing Message

Hybrid control system

P0A1F94

Hybrid/EV Battery Energy Control Module Unexpected Operation

(b) Turn the ignition switch off.

B

GO TO DTC CHART (HYBRID BATTERY SYSTEM)

C

GO TO DTC CHART (HYBRID CONTROL SYSTEM)

A

2.

CHECK DTC

(a) Check the DTCs that were output when the vehicle was brought to the workshop.

Result

Proceed to

"P0A9B2A, P0AC52A, P0ACA2A or P306562" is also output.

A

"P0AE82A, P0BC22A, P0C332A or P306A62" is also output.

B

B

GO TO STEP 4

A

3.

CHECK HV BATTERY (BATTERY TEMPERATURE SENSOR 0 to 2)

Click here 2023 - 2025 MY Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM (for LITHIUM-ION BATTERY with PA10): P0A9B11,...,P0C3315; Hybrid/EV Battery Temperature Sensor "A" Circuit Short to Ground+

OK

REPLACE BATTERY ECU ASSEMBLY

NG

REPLACE HV BATTERY

4.

CHECK HV BATTERY (BATTERY TEMPERATURE SENSOR 3 to 5)

Click here 2023 - 2025 MY Corolla HV [09/2022 -        ]; HYBRID / BATTERY CONTROL: HYBRID BATTERY SYSTEM (for LITHIUM-ION BATTERY with PA10): P0A9B11,...,P0C3315; Hybrid/EV Battery Temperature Sensor "A" Circuit Short to Ground+

OK

REPLACE BATTERY ECU ASSEMBLY

NG

REPLACE HV BATTERY