Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM1000000026PWA |
Model Year Start: 2023 |
Model: Corolla HV |
Prod Date Range: [09/2022 -
] |
Title: HYBRID / BATTERY CONTROL: HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY with PA10): P1CCC49; DC/DC Converter Internal Electronic Failure; 2023 - 2025 MY Corolla HV [09/2022 - ] |
DTC
|
P1CCC49
|
DC/DC Converter Internal Electronic Failure
|
DESCRIPTION
The DC/DC converter converts the voltage from the HV battery to supply power to the vehicle lights, audio system and various ECUs, etc.
At the same time, it performs charging of the auxiliary battery, controlling the output voltage to maintain a specific voltage at the auxiliary battery terminal.
Via CAN communication, the hybrid vehicle control ECU sends stop commands to the DC/DC converter, and receives DC/DC converter Normal/Malfunction status signals.
When the DC/DC converter is stopped due to a circuit malfunction and the auxiliary battery voltage becomes 11 V or less during READY ON, this DTC is stored.
This DTC may also be stored if a high-voltage insulation malfunction occurs.
DTC No.
|
Detection Item
|
DTC Detection Condition
|
Trouble Area
|
MIL
|
Warning Indicate
|
Note
|
P1CCC49
|
DC/DC Converter Internal Electronic Failure
|
Any of the following conditions are met:
-
DC/DC converter is malfunction, and auxiliary battery voltage is 11 V or less*
-
DC/DC converter is malfunction for 5 seconds or more
(1 trip detection logic)
|
-
Hybrid vehicle control ECU
-
Inverter with converter assembly
-
Hybrid vehicle transaxle assembly
-
Wire harness or connector
-
DC/DC fuse
-
PCU NO. 2 fuse
|
Does not come on
|
Master Warning:
Comes on
|
SAE Code:
P1CCC
|
HINT:
*: If the DC/DC converter is malfunctioning, its operation and charging will be stopped and the auxiliary battery voltage will drop.
WIRING DIAGRAM
Refer to the wiring diagram for DTC P19E100.
Click here
CAUTION / NOTICE / HINT
CAUTION:
Refer to the precautions before inspecting high voltage circuit.
Click here
HINT:
-
After repair, clear the DTCs, turn the ignition switch off and wait for 30 seconds or more and perform the following procedure to confirm that the auxiliary battery low voltage indicated by this DTC has been repaired.
-
Wait for 2 minutes with the shift lever in P, the ignition switch ON (READY) and the following conditions met, then confirm that Data List item "BATT Voltage (Hybrid control system)" is between 13.0 and 15.0 V.
(If charging is not performed and the electrical load increases, +B voltage may not be steady and will gradually drop.)
-
Headlight switch is in the HI position.
-
A/C blower fan switch is in the HI position.
-
Window defogger switch is turned on.
-
By performing the following procedure, the DC/DC converter function can be checked.
-
Connect the AC/DC 400 A probe to the positive (+) auxiliary battery cable.
-
Turn the ignition switch to ON (READY) and leave the vehicle as is until the electric current flowing to the auxiliary battery becomes 10 A or less.
-
Turn the ignition switch to ON (READY) and turn the headlight switch and A/C blower fan switch to the HI position and the window defogger on.
-
Confirm that the current drawn from the auxiliary battery is 0 A or lower and the auxiliary battery voltage is between 13.0 and 15.0 V.
-
This DTC may be also stored when a part other than the DC/DC converter is malfunctioning or depending on user operation.
-
If this vehicle is used to jump start another vehicle with a discharged battery, a fuse may blow due to overcurrent or the DC/DC converter self-protection may be activated. Also, if this vehicle is jump started by a vehicle with a 24 V battery, the same malfunction may occur and this DTC may be stored. (The suspended DC/DC converter control will return to normal by clearing the DTCs and turning the ignition switch off.)
-
Check whether high electrical load equipment such as a high-capacitance audio device or electric kettle is used in the vehicle. (A fuse of the auxiliary battery may be blown due to overcurrent.)
-
If the DC/DC converter is malfunctioning, the auxiliary battery cannot be charged. Therefore, once the ignition switch is turned off, it may be impossible to turn it to ON (READY) again if the auxiliary battery is completely discharged. In this case, charge the auxiliary battery. Be careful as charging is not performed during the inspection.
-
If the ignition switch turns off immediately after it is turned to ON (READY), the auxiliary battery voltage may be low. Charge the auxiliary battery.
-
P1CCC49 may be output as a result of the malfunction indicated by the DTCs in table below.
-
The chart above is listed in inspection order of priority.
-
Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)
Malfunction Content
|
System
|
Relevant DTC
|
Insulation Malfunction
|
Hybrid control system
|
P1C7C49
|
Hybrid/EV Battery Voltage System Isolation (A/C Area) Internal Electronic Failure
|
P1C7D49
|
Hybrid/EV Battery Voltage System Isolation (Hybrid/EV Battery Area) Internal Electronic Failure
|
P1C7E49
|
Hybrid/EV Battery Voltage System Isolation (Transaxle Area) Internal Electronic Failure
|
P1C7F49
|
Hybrid/EV Battery Voltage System Isolation (Direct Current Area) Internal Electronic Failure
|
P1C8049
|
Hybrid/EV Battery Voltage System Isolation (Rear Motor Area) Internal Electronic Failure
|
High Voltage Circuit Malfunction
|
Hybrid control system
|
P0AA649
|
Hybrid/EV Battery Voltage System Isolation Internal Electronic Failure
|
P0AD911
|
Hybrid/EV Battery Positive Contactor Circuit Short to Ground
|
P0ADD11
|
Hybrid/EV Battery Negative Contactor Circuit Short to Ground
|
P1C8449
|
High Voltage Power Resource Circuit Short during Ready ON
|
P300449
|
High Voltage Power Resource Circuit Short during Pre-Charge
|
System malfunction
|
Hybrid control system
|
U01BD87
|
Lost Communication with DC/DC Converter Control Module "C"
|
PROCEDURE
Click here
OK
|
|
|
2.
|
CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR)
|
Click here
NG |
|
CONNECT SECURELY
|
OK
|
|
|
3.
|
CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)
|
Click here
Result
|
Proceed to
|
OK
|
A
|
NG (The connector is not connected securely.)
|
B
|
NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.)
|
C
|
B |
|
CONNECT SECURELY
|
C |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR
|
A
|
|
|
4.
|
CHECK FUSE (PCU NO. 2)
|
Click here
NG |
|
REPLACE FUSE (PCU NO. 2)
|
OK
|
|
|
5.
|
CHECK HARNESS AND CONNECTOR (DC/DC CONVERTER POWER SOURCE CIRCUIT)
|
Click here
NG |
|
REPLACE MALFUNCTIONING PARTS
|
OK
|
|
|
6.
|
CHECK AMD TERMINAL VOLTAGE
|
Click here
NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR
|
OK
|
|
|
7.
|
CHECK AMD TERMINAL CONNECTION CONDITION
|
Click here
Result
|
Proceed to
|
There are no arc marks.
|
The terminal is connected securely and there are no contact problems.
|
A
|
There are no arc marks.
|
The terminal is not connected securely and there is a contact problem.
|
B
|
There are arc marks.
|
-
|
C
|
B |
|
CONNECT SECURELY
|
C |
|
REPLACE MALFUNCTIONING PARTS
|
A
|
|
|
8.
|
CHECK GROUND WIRE CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY)
|
Click here
OK:
The ground wire is securely installed.
NG |
|
CONNECT SECURELY
|
OK
|
|
|
9.
|
CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY)
|
Click here
NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR
|
OK
|
|
|
10.
|
INSPECT HYBRID VEHICLE CONTROL ECU
|
Click here
OK
|
|
|
11.
|
CHECK DC/DC CONVERTER FUNCTION
|
Click here
NG
|
|
|
12.
|
CHECK HIGH VOLTAGE INSULATION
|
Click here
NG
|
|
|
13.
|
CHECK GENERATOR HIGH-VOLTAGE CIRCUIT
|
Click here
NEXT
|
|
|
14.
|
CHECK MOTOR HIGH-VOLTAGE CIRCUIT
|
Click here
HINT:
If the "Motor High-voltage Circuit" inspection results are normal, perform the next step.
15.
|
CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)
|
Click here
OK
|
|
|
16.
|
CHECK INVERTER WITH CONVERTER ASSEMBLY (AMD TERMINAL)
|
Click here
OK |
|
REPLACE FUSE (DC/DC)
|
NG
|
|
|
17.
|
REPLACE INVERTER WITH CONVERTER ASSEMBLY
|
Click here
NEXT |
|
REPLACE FUSE (DC/DC)
|
18.
|
REPAIR OR REPLACE HARNESS OR CONNECTOR
|
NEXT |
|
REPLACE FUSE (DC/DC)
|
|