Last Modified: 07-31-2024 |
6.11:8.1.0 |
Doc ID: RM1000000026EEY |
Model Year Start: 2023 |
Model: Corolla |
Prod Date Range: [09/2022 -
] |
Title: 2ZR-FXE (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION; 2023 - 2025 MY Corolla Corolla HV [09/2022 - ] |
INITIALIZATION
Inspection After Repair
Perform Learning Value Reset and Idle Learning after replacing or servicing parts related to engine operation. Details on procedures required are indicated by an asterisk and a number, and are explained in detail following the table.
Part Replaced
|
Engine Operation
|
Learning Value Reset*1
|
Idle Learning*2
|
-
Throttle body assembly*3
-
Cleaning the deposits from the throttle body assembly*3
|
-
|
○
|
○
|
Engine assembly
|
-
|
○
|
○
|
-
Cylinder head sub-assembly
-
Camshaft (for intake or exhaust camshaft)
-
Camshaft timing gear assembly
-
Piston or piston ring
-
Mass air flow meter sub-assembly
-
Fuel injector assembly
-
Fuel pump
-
Air fuel ratio sensor
-
Heated oxygen sensor
-
Engine coolant temperature sensor
-
Spark plug
-
Ignition coil assembly
-
EGR valve assembly
-
Air leaks from intake system
-
Gas leaks from exhaust system
|
Confirm the following and perform Learning Value Reset and Idle Learning when one or more of the following conditions is met:
-
A DTC was output before component replacement.
-
An air fuel ratio learned value (A/F Learn Value Idle Bank 1, A/F Learn Value Low Bank 1, A/F Learn Value Mid No.1 Bank 1, A/F Learn Value Mid No.2 Bank 1 or A/F Learn Value High Bank 1) displayed in the Data List was higher than +/- 20% before component replacement.
-
Starting failure or rough idle occurs, or the engine stalls after component replacement.
|
○
|
○
|
None of the conditions in the list above are met.
|
-
|
-
|
Knock control sensor*4
|
-
|
-
|
-
|
-
○: Necessary.
-
-: Unnecessary.
NOTICE:
Engine learned values cannot be reset by disconnecting the cable from the negative (-) auxiliary battery terminal or removing the EFI-MAIN and ETCS fuses.
-
*1: Learning Value Reset
-
Connect the Techstream to the DLC3.
-
Turn the power switch on (IG).
-
Turn the Techstream on.
-
Enter the following menus: Powertrain / Engine / Utility / Learning Value Reset.
-
Confirm the following conditions as instructed on the screen.
-
- Power switch on (IG)
-
- Engine stopped
-
- Auxiliary battery voltage is higher than 9 V
-
Select "Next" and initialize the learned value.
HINT:
If a message indicating learned value initialization failure is displayed on the screen, confirm the execution conditions, and perform Learned Value Reset again.
-
After the completion of learned value initialization, confirm the air fuel ratio learned values (A/F Learn Value Idle Bank 1, A/F Learn Value Low Bank 1, A/F Learn Value Mid No.1 Bank 1, A/F Learn Value Mid No.2 Bank 1, and A/F Learn Value High Bank 1) in the Data List.
If 0 is displayed for all of the air fuel ratio learned values, initialization has completed correctly.
If a value other than 0 is displayed for one of the air fuel ratio learned values, perform initialization again. After initialization, confirm the air fuel ratio learned values. If a value other than 0 is displayed, replace the ECM.
-
*2: Idle Learning
-
Turn the power switch off and wait for at least 30 seconds.
-
Turn the power switch on (IG).
-
Turn the Techstream on.
-
Put the engine in Inspection Mode (Maintenance Mode).
Click here
-
Enter the following menus: Powertrain / Engine / Data List / Coolant Temperature.
-
Start the engine and warm it up until the engine coolant temperature is 70°C (158°F) or higher.
-
Turn the power switch off, and then on (READY).
-
With park (P) selected, lightly depress the accelerator pedal to start the engine.
-
Wait until the engine stops.
HINT:
The engine normally stops within 1 minute. However, when the HV battery SOC is low, the engine may remain running for approximately 3 minutes.
-
Enter the following menus: Powertrain / Engine / Data List / ISC Learning.
-
Confirm that "Compl" is displayed on the Techstream screen.
-
Put the engine in Inspection Mode (Maintenance Mode).
Click here
-
Start the engine.
-
Enter the following menus: Powertrain / Engine / Data List / Engine Speed and Engine Independent.
-
Check the Engine Speed when the value of Data List item Engine Independent is "Operate".
Standard:
Engine Idle Speed
|
950 to 1050 rpm
|
HINT:
-
Be sure to perform this step with the A/C switch and all accessories off.
-
Make sure that park (P) is selected.
-
If the value of Data List item Engine Independent is "Not Opr" when the engine is idling, charge control is being performed. Check the Engine Speed after charge control is complete ("Operate" is displayed).
-
*3: Perform Learning Value Reset and Idle Learning after replacing the throttle body assembly or cleaning deposits from the throttle body assembly.
After that, check the idle speed. If the idle speed is out of the specified range, perform the following procedure.
CAUTION:
When performing a driving test, obey all speed limits and traffic laws.
HINT:
History information for driving and stopping is necessary to update Idle Learning.
-
Turn the power switch on (IG).
-
Turn the Techstream on.
-
Put the engine in Inspection Mode (Maintenance Mode).
Click here
-
Warm up the engine (engine coolant temperature of 80°C (176°F) or higher) with the A/C switch and all accessories off [A].
-
With the engine running, drive the vehicle at a speed of 10 km/h (6 mph) or more [B].
HINT:
If the engine stops, further depress the accelerator pedal to restart the engine.
-
Idle the engine for 20 seconds or more [C].
-
Repeat procedure [B] and [C].
-
Enter the following menus: Powertrain / Engine / Data List / Engine Speed and Engine Independent.
-
Check the Engine Speed when the value of Data List item Engine Independent is "Operate" [D].
Standard:
Engine Idle Speed
|
950 to 1050 rpm
|
HINT:
-
Be sure to perform this step with the A/C switch and all accessories off.
-
Make sure that park (P) is selected.
-
If the value of Data List item Engine Independent is "Not Opr" when the engine is idling, charge control is being performed. Check the Engine Speed after charge control is complete ("Operate" is displayed).
-
If the idle speed is still out of the specified range, repeat procedure [B] and [C] until the idle speed is within the specified range [E].
-
*4: Drive the vehicle for a short while after replacing the knock control sensor and check if knocking occurs. If knocking occurs, drive the vehicle until knocking stops.
CHANGE GRILLE SHUTTER CONTROL MODE AND/OR PERFORM INITIALIZATION
In the following situations, it is necessary to change the grille shutter control mode and/or initialize the grille shutter system.
|
Change Control Mode
(Normal Mode → Maintenance Mode)
|
Change Control Mode
(Maintenance Mode → Normal Mode)
|
Initialize
|
Before removing the radiator shutter assembly
|
○
|
-
|
-
|
When the radiator shutter assembly has been replaced with a new one
|
-
|
○
|
○
|
After installing the radiator shutter assembly
|
-
|
○
|
○
|
Before troubleshooting
|
○
|
-
|
-
|
After troubleshooting
|
-
|
○
|
-
|
NOTICE:
In order to ensure safety, before performing troubleshooting or removing the radiator shutter assembly, change the grille shutter control mode to maintenance mode.
HINT:
-
When the grille shutter system is in maintenance mode, the grille shutter will not operate when operation signals are received.
-
When driving the vehicle to change the grille shutter control mode and/or perform initialization, make sure the grille shutter system is in maintenance mode. Initialization cannot be performed and the grille shutter control mode cannot be changed by driving the vehicle if the grille shutter system is in normal mode.
WHEN USING TECHSTREAM
-
Change the control mode to maintenance mode
-
Connect the Techstream to the DLC3.
-
Turn the power switch on (IG).
-
Turn the Techstream on.
-
Enter the following menus: Powertrain / Engine / Utility / Switch Grille Shutter Control Mode.
-
According to the display on the Techstream, change the grille shutter control mode from normal mode to maintenance mode.
-
Change the control mode to normal mode
-
Connect the Techstream to the DLC3.
-
Turn the power switch on (IG).
-
Turn the Techstream on.
-
Enter the following menus: Powertrain / Engine / Utility / Switch Grille Shutter Control Mode.
-
According to the display on the Techstream, change the grille shutter control mode from maintenance mode to normal mode.
-
Initialize
-
Connect the Techstream to the DLC3.
-
Turn the power switch on (IG).
-
Turn the Techstream on.
-
Enter the following menus: Powertrain / Engine / Utility / Grille Shutter Initialization / Initialization operation (Low Torque).
-
According to the display on the Techstream, perform initialization.
|