| Last Modified: 07-31-2024 | 6.11:8.1.0 | Doc ID: RM10000000268JJ |
| Model Year Start: 2023 | Model: GR Corolla | Prod Date Range: [09/2022 - ] |
| Title: G16E-GTS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION; 2023 - 2025 MY GR Corolla [09/2022 - ] | ||
INSTALLATION
PROCEDURE
1. INSTALL FRONT EXHAUST PIPE ASSEMBLY
|
*1 |
Exhaust Manifold Converter sub-Assembly |
*2 |
Exhaust Pipe Gasket |
|
*a |
Wooden Block |
*b |
Plastic Hammer |
(1) Temporarily install a new exhaust pipe gasket to the exhaust manifold.
(2) Using a plastic hammer and wooden block, tap in the exhaust pipe gasket until its surface is flush with the exhaust manifold converter sub-assembly.
NOTICE:
- Be careful with the installation direction of the exhaust pipe gasket.
- Do not reuse the exhaust pipe gasket.
- Do not damage the exhaust pipe gasket.
- Do not push in the exhaust pipe gasket by using the exhaust pipes when connecting them.
|
*1 |
Exhaust Manifold Converter sub-Assembly |
*2 |
Front Exhaust Pipe Assembly |
|
*3 |
Gasket |
- |
- |
|
*a |
Space between Flanges: 8.5 mm (0.335 in.) |
- |
- |
(1) Using a vernier caliper, measure the free length of the compression springs.
|
Standard Length |
Minimum Free Length |
|
43.0 mm (1.69 in.) |
41.5 mm (1.63 in.) |
(2) Install the front exhaust pipe assembly to the exhaust manifold converter sub-assembly with the 2 compression springs and 2 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
(3) After installation, check that the space between the flanges of the exhaust manifold converter sub-assembly and front exhaust pipe assembly is consistent front-to-rear and left-to-right.
2. INSTALL NO. 2 AIR FUEL RATIO SENSOR
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![2023 - 2025 MY GR Corolla [09/2022 - ]; G16E-GTS (ENGINE CONTROL): AIR FUEL RATIO SENSOR (for Sensor 2): INSTALLATION+](/t3Portal/stylegraphics/info.gif)
3. INSTALL NO. 1 CENTER FLOOR BRACE
Torque:
32 N·m {326 kgf·cm, 24 ft·lbf}
4. INSTALL FRONT FLOOR COVER RH
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
5. INSTALL FRONT FLOOR COVER LH
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
6. INSTALL FRONT CENTER FLOOR BRACE
Torque:
32 N·m {326 kgf·cm, 24 ft·lbf}
7. INSTALL TAIL EXHAUST PIPE ASSEMBLY
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
8. INSTALL EXHAUST PIPE GAS CONTROL ACTUATOR SUB-ASSEMBLY
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9. INSPECT FOR EXHAUST GAS LEAK
(1) If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.
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