Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM10000000268JJ |
Model Year Start: 2023 |
Model: GR Corolla |
Prod Date Range: [09/2022 -
] |
Title: G16E-GTS (INTAKE / EXHAUST): EXHAUST PIPE: INSTALLATION; 2023 - 2025 MY GR Corolla [09/2022 - ] |
INSTALLATION
PROCEDURE
1. INSTALL FRONT EXHAUST PIPE ASSEMBLY
*1
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Exhaust Manifold Converter sub-Assembly
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*2
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Exhaust Pipe Gasket
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*a
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Wooden Block
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*b
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Plastic Hammer
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(1) Temporarily install a new exhaust pipe gasket to the exhaust manifold.
(2) Using a plastic hammer and wooden block, tap in the exhaust pipe gasket until its surface is flush with the exhaust manifold converter sub-assembly.
NOTICE:
-
Be careful with the installation direction of the exhaust pipe gasket.
-
Do not reuse the exhaust pipe gasket.
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Do not damage the exhaust pipe gasket.
-
Do not push in the exhaust pipe gasket by using the exhaust pipes when connecting them.
*1
|
Exhaust Manifold Converter sub-Assembly
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*2
|
Front Exhaust Pipe Assembly
|
*3
|
Gasket
|
-
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-
|
*a
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Space between Flanges: 8.5 mm (0.335 in.)
|
-
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-
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(1) Using a vernier caliper, measure the free length of the compression springs.
Standard Length
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Minimum Free Length
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43.0 mm (1.69 in.)
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41.5 mm (1.63 in.)
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(2) Install the front exhaust pipe assembly to the exhaust manifold converter sub-assembly with the 2 compression springs and 2 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
(3) After installation, check that the space between the flanges of the exhaust manifold converter sub-assembly and front exhaust pipe assembly is consistent front-to-rear and left-to-right.
2. INSTALL NO. 2 AIR FUEL RATIO SENSOR
Click here
3. INSTALL NO. 1 CENTER FLOOR BRACE
Torque:
32 N·m {326 kgf·cm, 24 ft·lbf}
4. INSTALL FRONT FLOOR COVER RH
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
5. INSTALL FRONT FLOOR COVER LH
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
6. INSTALL FRONT CENTER FLOOR BRACE
Torque:
32 N·m {326 kgf·cm, 24 ft·lbf}
7. INSTALL TAIL EXHAUST PIPE ASSEMBLY
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
8. INSTALL EXHAUST PIPE GAS CONTROL ACTUATOR SUB-ASSEMBLY
Click here
9. INSPECT FOR EXHAUST GAS LEAK
(1) If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.
Click here
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