| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM10000000268JA |
| Model Year Start: 2023 | Model: GR Corolla | Prod Date Range: [09/2022 - ] |
| Title: G16E-GTS (INTAKE / EXHAUST): TURBOCHARGER: INSTALLATION; 2023 - 2025 MY GR Corolla [09/2022 - ] | ||
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
Before installing the turbocharger sub-assembly, be sure to read Maintenance Precaution.
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![2023 - 2025 MY GR Corolla [09/2022 - ]; G16E-GTS (INTAKE / EXHAUST): TURBOCHARGER: PRECAUTION](/t3Portal/stylegraphics/info.gif)
PROCEDURE
1. INSTALL STUD BOLT
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
2. INSTALL TURBO WATER PIPE GASKET
3. INSTALL NO. 1 TURBO WATER PIPE SUB-ASSEMBLY
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
4. INSTALL TURBO OIL INLET PIPE SUB-ASSEMBLY
Torque:
35 N·m {357 kgf·cm, 26 ft·lbf}
5. INSTALL COMPRESSOR INLET ELBOW
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
6. INSTALL EXHAUST MANIFOLD TO HEAD GASKET
7. INSTALL TURBOCHARGER SUB-ASSEMBLY
|
Rear Side |
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Front Side |
|
*a |
Color(Red) |
- |
- |
(1) Using an E8 "TORX" socket wrench, install the stud bolt to the cylinder head.
Torque:
19.5 N·m {199 kgf·cm, 14 ft·lbf}
(2) Install the collar to the turbocharger sub-assembly with the red side facing the rear of the vehicle.
(3) Tighten the 7 nuts in the order shown in the illustration.
Torque:
44.3 N·m {452 kgf·cm, 33 ft·lbf}
8. CONNECT NO. 1 TURBO WATER PIPE SUB-ASSEMBLY
(1) Install the No. 1 turbo water pipe sub-assy to the cylinder block with bolts.
Torque:
Bolt :
13 N·m {133 kgf·cm, 10 ft·lbf}
(2) Install the No. 1 turbo water hose to the No. 1 turbo water pipe sub-assy with a hose clamp.
(3) Install the No. 1 turbo water pipe sub-assy to the cylinder block with union bolts.
Torque:
Union Bolt: :
35 N·m {357 kgf·cm, 26 ft·lbf}
9. INSTALL TURBO OIL INLET PIPE UNION BOLT
Torque:
35 N·m {357 kgf·cm, 26 ft·lbf}
10. CONNECT WIRE HARNESS
11. INSTALL NO. 2 VACUUM TRANSMITTING HOSE
12. INSTALL NO. 2 AIR HOSE
|
*a |
Paint Mark |
*b |
30° |
|
*c |
Top of Vehicle |
*f |
3 to 6 mm (0.1181 to 0.2362 in.) |
Torque:
6.0 N·m {61 kgf·cm, 53 in·lbf}
13. INSTALL TURBO OIL OUTLET PIPE
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
14. INSTALL NO. 1 TURBO INSULATOR
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
15. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
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16. ADD ENGINE COOLANT
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17. INSPECT FOR COOLANT LEAK
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18. ADD ENGINE OIL
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19. CHECK ENGINE OIL LEVEL
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20. INSPECT FOR ENGINE OIL LEAK
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