| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM10000000268J6 |
| Model Year Start: 2023 | Model: GR Corolla | Prod Date Range: [09/2022 - ] |
| Title: G16E-GTS (INTAKE / EXHAUST): INTAKE MANIFOLD: INSTALLATION; 2023 - 2025 MY GR Corolla [09/2022 - ] | ||
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here
![2019 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 - ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION](/t3Portal/stylegraphics/info.gif)
PROCEDURE
1. INSTALL MANIFOLD TO CYLINDER HEAD GASKET
2. INSTALL THROTTLE WITH THROTTLE POSITION SENSOR BODY ASSEMBLY
3. INSTALL AIR TUBE ASSEMBLY
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
4. INSTALL NO. 1 FUEL VAPOR FEED HOSE
5. INSTALL NO. 1 INTAKE MANIFOLD TO HEAD GASKET
6. INSTALL NO. 1 VENTILATION FLANGE SEPARATOR
7. INSTALL INTAKE MANIFOLD
|
*a |
Rear of Vehicle |
*b |
Top of Vehicle |
|
*c |
30° |
*d |
3 to 6 mm (0.1181 to 0.2362 in.) |
|
Bolt |
|
Nut |
|
Clamp |
- |
- |
(1) Install the No. 5 air hose to the air tube and tighten the hose clamp.
Torque:
6.0 N·m {61 kgf·cm, 53 in·lbf}
(2) Tighten the 2 bolts and 2 nuts in the order shown in the illustration.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
8. INSTALL INTAKE AIR CONNECTOR BRACKET
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
9. INSTALL WATER BY-PASS HOSE
|
*a |
Left of Vehicle |
*b |
Top of Vehicle |
|
*c |
45° |
- |
- |
10. CONNECT ENGINE WIRE
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
11. INSTALL NO. 1 REMOVE TURBO PRESSURE SENSOR
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
12. INSTALL WIRE HARNESS CLAMP BRACKET
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
13. CONNECT NO. 1 FUEL VAPOR FEED HOSE
14. INSTALL NO. 4 WATER BY-PASS PIPE
(1) Install the 3 bolts in the order shown in the illustration
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
NOTICE:
Temporarily tighten the 3 bolts, and then perform final tightening.
15. INSTALL ENGINE WIRE
|
*a |
Bolt |
*b |
Nut |
Torque:
Bolt :
10 N·m {102 kgf·cm, 7 ft·lbf}
Nut :
9.8 N·m {100 kgf·cm, 87 in·lbf}
16. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Click here
18. INSTALL DECK BOARD ASSEMBLY
Click here
19. ADD ENGINE COOLANT
Click here
20. INSPECT FOR COOLANT LEAK
Click here
21. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
Click here
22. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL
HINT:
When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.
Click here
|
|