Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM10000000268I1 |
Model Year Start: 2023 |
Model: GR Corolla |
Prod Date Range: [09/2022 -
] |
Title: G16E-GTS (EMISSION CONTROL): MONOLITHIC CONVERTER: INSTALLATION; 2023 - 2025 MY GR Corolla [09/2022 - ] |
INSTALLATION
PROCEDURE
1. INSTALL TURBINE OUTLET ELBOW GASKET
(1) Install a new turbine outlet elbow gasket to the converter with turbocharger sub-assembly.
NOTICE:
-
Turbine outlet elbow gaskets are located in the grooves all around.
-
After assembly, remove any peeling residue on the flange surface.
2. INSTALL EXHAUST PIPE CLAMP
3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
*a
|
Pin
|
*b
|
Paint Mark
|
*c
|
25°
|
*d
|
Turbocharger Sub-assembly Link
|
(1) Temporary install a new exhaust pipe clamp to the exhaust manifold converter sub-assembly.
(2) Insert the stud bolt of the exhaust pipe support stay into the exhaust manifold converter sub-assembly, align the pin and assemble the exhaust manifold converter sub-assembly.
(3) Align the paint mark within the area shown in the illustration and provisionally install the exhaust pipe clamp.
(4) Install the nut.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
(5) Tighten the bolt of exhaust pipe clamp.
Torque:
18 N·m {184 kgf·cm, 13 ft·lbf}
4. INSTALL AIR FUEL RATIO SENSOR
Click here
5. INSTALL FRONT EXHAUST PIPE ASSEMBLY
Click here
6. INSTALL NO. 1 AIR INLET DUCT
*a
|
Front Side of Vehicle
|
*b
|
30° (Tabs of Clip Installation Area)
|
Torque:
Hose Clamp :
4.0 N·m {41 kgf·cm, 35 in·lbf}
Bolt :
10 N·m {102 kgf·cm, 7 ft·lbf}
7. INSTALL INTAKE AIR RESONATOR
*a
|
Upper Side of Vehicle
|
*b
|
30° (Tabs of Clip Installation Area)
|
Torque:
Hose Clamp :
3.0 N·m {31 kgf·cm, 27 in·lbf}
Bolt :
21 N·m {214 kgf·cm, 15 ft·lbf}
8. INSTALL AIR CLEANER WITH AIR CLEANER HOSE
9. INSTALL INLET NO. 1 AIR CLEANER
10. INSTALL RADIATOR SUPPORT OPENING COVER
Click here
11. INSTALL DASH PANEL HEAT INSULATOR
Torque:
5.0 N·m {51 kgf·cm, 44 in·lbf}
12. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY
Click here
13. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL
Click here
14. INSTALL WINDSHIELD WIPER MOTOR AND LINK
Click here
|