| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM10000000268I1 |
| Model Year Start: 2023 | Model: GR Corolla | Prod Date Range: [09/2022 - ] |
| Title: G16E-GTS (EMISSION CONTROL): MONOLITHIC CONVERTER: INSTALLATION; 2023 - 2025 MY GR Corolla [09/2022 - ] | ||
INSTALLATION
PROCEDURE
1. INSTALL TURBINE OUTLET ELBOW GASKET
(1) Install a new turbine outlet elbow gasket to the converter with turbocharger sub-assembly.
NOTICE:
- Turbine outlet elbow gaskets are located in the grooves all around.
- After assembly, remove any peeling residue on the flange surface.
2. INSTALL EXHAUST PIPE CLAMP
3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
|
*a |
Pin |
*b |
Paint Mark |
|
*c |
25° |
*d |
Turbocharger Sub-assembly Link |
(1) Temporary install a new exhaust pipe clamp to the exhaust manifold converter sub-assembly.
(2) Insert the stud bolt of the exhaust pipe support stay into the exhaust manifold converter sub-assembly, align the pin and assemble the exhaust manifold converter sub-assembly.
(3) Align the paint mark within the area shown in the illustration and provisionally install the exhaust pipe clamp.
(4) Install the nut.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
(5) Tighten the bolt of exhaust pipe clamp.
Torque:
18 N·m {184 kgf·cm, 13 ft·lbf}
4. INSTALL AIR FUEL RATIO SENSOR
Click here
![2023 - 2025 MY GR Corolla [09/2022 - ]; G16E-GTS (ENGINE CONTROL): AIR FUEL RATIO SENSOR (for Sensor 1): INSTALLATION](/t3Portal/stylegraphics/info.gif)
5. INSTALL FRONT EXHAUST PIPE ASSEMBLY
Click here
6. INSTALL NO. 1 AIR INLET DUCT
|
*a |
Front Side of Vehicle |
*b |
30° (Tabs of Clip Installation Area) |
Torque:
Hose Clamp :
4.0 N·m {41 kgf·cm, 35 in·lbf}
Bolt :
10 N·m {102 kgf·cm, 7 ft·lbf}
7. INSTALL INTAKE AIR RESONATOR
|
*a |
Upper Side of Vehicle |
*b |
30° (Tabs of Clip Installation Area) |
Torque:
Hose Clamp :
3.0 N·m {31 kgf·cm, 27 in·lbf}
Bolt :
21 N·m {214 kgf·cm, 15 ft·lbf}
8. INSTALL AIR CLEANER WITH AIR CLEANER HOSE
|
*a |
Protrusion |
*b |
Cutout |
9. INSTALL INLET NO. 1 AIR CLEANER
10. INSTALL RADIATOR SUPPORT OPENING COVER
Click here
11. INSTALL DASH PANEL HEAT INSULATOR
Torque:
5.0 N·m {51 kgf·cm, 44 in·lbf}
12. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY
Click here
13. INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL
Click here
14. INSTALL WINDSHIELD WIPER MOTOR AND LINK
Click here
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