Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM100000002660A
Model Year Start: 2023 Model: Corolla Prod Date Range: [09/2022 -           ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE PEDAL STROKE SENSOR (for HV Model): INSTALLATION; 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]

INSTALLATION

PROCEDURE

1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; BRAKE SYSTEM (OTHER): BRAKE PEDAL (for HV Model): ADJUSTMENT

2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

(a) When installing a new brake pedal stroke sensor assembly:

NOTICE:

Until the brake pedal stroke sensor assembly has been installed to the brake pedal support assembly with the nut, do not press in the brake pedal stroke sensor lever locking plate.

*a

Locking Plate

HINT:

When the brake pedal stroke sensor assembly has been tightened to the specified torque, the locking plate will be released.

(1) Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

NOTICE:

  • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
  • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.
  • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.
  • Do not drop the brake pedal stroke sensor assembly.
  • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

*a

Brake Pedal Stroke Sensor Assembly Lever

*b

Brake Pedal Groove

(2) Connect the connector.

(b) When reusing the brake pedal stroke sensor assembly:

(1) Install brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

Torque:

8.5 N·m {87 kgf·cm, 75 in·lbf}

NOTICE:

  • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
  • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.
  • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.
  • Do not drop the brake pedal stroke sensor assembly.
  • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

*a

Brake Pedal Stroke Sensor Assembly Lever

*b

Brake Pedal Groove

(2) Connect the connector.

3. INSTALL NO.1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here 2023 MY Corolla Corolla Hatchback Corolla HV [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: FRONT CONSOLE BOX (except G16E-GTS): INSTALLATION+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV [11/2022 -        ]; INTERIOR PANELS / TRIM: FRONT CONSOLE BOX (except G16E-GTS): INSTALLATION+

4. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; MAINTENANCE: 2ZR-FXE AUXILIARY BATTERY: INSTALLATION+

5. PERFORM INITIALIZATION AND CALIBRATION

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for HV Model): UTILITY

6. CHECK AND CLEAR DTC

Click here 2023 - 2025 MY Corolla Corolla HV [09/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for HV Model): DTC CHECK / CLEAR

7. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: AUTOMATIC LEARNING CHART 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: AUTOMATIC LEARNING CHART