REMOVAL

PROCEDURE

1. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

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2. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY (for M20A-FKS)

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3. REMOVE DASH PANEL HEAT INSULATOR (for M20A-FKS)

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4. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY (for G16E-GTS)

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5. REMOVE DASH PANEL HEAT INSULATOR (for G16E-GTS)

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6. DISCONNECT CHECK VALVE TO CONNECTOR TUBE HOSE

(a) Slide the clip and disconnect the check valve to connector tube hose from the brake booster assembly.

7. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

except G16E-GTS: Click here

for G16E-GTS: Click here

8. LOOSEN LOCK NUT

(a) Loosen the lock nut of the brake master cylinder push rod clevis.

*1 Lock Nut *2 Brake Master Cylinder Push Rod Clevis

9. REMOVE BRAKE PEDAL RETURN SPRING

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10. REMOVE PUSH ROD PIN

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11. REMOVE BRAKE BOOSTER ASSEMBLY

(a) Apply protective tape to the vehicle body as shown in the illustration.

Protective Tape

(b) Disengage the 5 clamps to remove the No. 2 brake tube clamp from the brake lines.

(c) Disengage the clamp and remove the No. 2 brake tube clamp from the vehicle body.

(d) Disengage the 5 clamps to remove the No. 1 brake tube clamp from the brake lines.

(e) for Manual Transaxle:

(1) Disengage the 2 clamps to remove the clutch master cylinder to flexible hose tube from the clutch master cylinder tube clamp.

(2) Disengage the 2 clamps and remove the 2 clutch master cylinder tube clamps from the vehicle body.

(f) Remove the 4 nuts.

(g) Remove the brake master cylinder push rod clevis and lock nut from the brake booster assembly.

(h) Remove the brake booster assembly from the vehicle body.

NOTICE:

Do not apply excessive force to the brake lines.

12. REMOVE BRAKE BOOSTER GASKET

(a) Remove the brake booster gasket from the brake booster assembly.