Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM10000000265G5 |
Model Year Start: 2023 |
Model: GR Corolla |
Prod Date Range: [09/2022 -
] |
Title: G16E-GTS (STARTING): STARTER: INSTALLATION; 2023 - 2025 MY GR Corolla [09/2022 - ] |
INSTALLATION
PROCEDURE
1. INSTALL STARTER ASSEMBLY
(a) Install the wire harness clamp bracket to the starter assembly with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(b) Install the starter assembly to the cylinder block sub-assembly with the 2 bolts.
Torque:
46 N·m {469 kgf·cm, 34 ft·lbf}
NOTICE:
Make sure that the flywheel housing under cover is securely installed.
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(c) Connect the engine wire to terminal 30 with the nut.
Torque:
9.8 N·m {100 kgf·cm, 87 in·lbf}
(d) Engage the clamp.
(e) Close the terminal cap.
(f) Connect the starter assembly connector.
2. INSTALL FLYWHEEL HOUSING SIDE COVER
(a) Align the protrusion with the cylinder block sub-assembly and attach the claw as shown in the illustration to install the flywheel housing side cover.
NOTICE:
-
Make sure the claw makes a click sound, indicating that it fits tightly.
-
Replace the flywheel housing side cover with a new one if the claw does not fit tightly or is deformed.
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3. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY
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4. CONNECT NO. 5 WATER BY-PASS HOSE
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5. CONNECT NO. 6 WATER BY-PASS HOSE
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6. INSTALL OIL PRESSURE AND TEMPERATURE SENSOR
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7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
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8. INSTALL DECK BOARD ASSEMBLY
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9. ADD ENGINE OIL
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10. ADD ENGINE COOLANT
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11. INSPECT FOR ENGINE OIL LEAK
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12. INSPECT FOR COOLANT LEAK
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13. CHECK ENGINE OIL LEVEL
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14. INSPECT RADIATOR RESERVE TANK ENGINE COOLANT LEVEL
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15. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
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16. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL
HINT:
When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.
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