Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM10000000262IN
Model Year Start: 2023 Model: GR Corolla Prod Date Range: [09/2022 -           ]
Title: G16E-GTS (BATTERY / CHARGING): GENERATOR: INSTALLATION; 2023 - 2025 MY GR Corolla [09/2022 -        ]

INSTALLATION

PROCEDURE

1. INSTALL GENERATOR ASSEMBLY

(a) Temporarily install the generator assembly.

(b) Using an E8 "TORX" socket wrench, install the 2 stud bolts.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(c) Install the generator assembly with the bolt and 2 nuts.

Torque:

25 N·m {255 kgf·cm, 18 ft·lbf}

(d) Connect the engine wire to terminal B with the nut.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(e) Close the terminal cap.

(f) Connect the wire harness clamp bracket with the bolt.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

(g) Connect the 3 connectors.

2. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

Click here 2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+ 2023 - 2025 MY GR Corolla [11/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: INSTALLATION+

3. INSTALL V-RIBBED BELT

Click here 2023 MY GR Corolla [09/2022 - 11/2022]; MAINTENANCE: G16E-GTS DRIVE BELT: INSTALLATION 2023 - 2025 MY GR Corolla [11/2022 -        ]; MAINTENANCE: G16E-GTS DRIVE BELT: INSTALLATION

4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

(a) Connect the cable to the negative (-) battery terminal and tighten the nut.

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

(b) for Type A:

(1) Install spare wheel cushion.

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): INSTALLATION+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): INSTALLATION+

5. INSTALL DECK BOARD ASSEMBLY

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): INSTALLATION+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; INTERIOR PANELS / TRIM: ROOF HEADLINING (for Hatchback): INSTALLATION+

6. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: AUTOMATIC LEARNING CHART 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; SETUP: WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL: AUTOMATIC LEARNING CHART