| Last Modified: 05-13-2024 | 6.11:8.1.0 | Doc ID: RM10000000260U8 |
| Model Year Start: 2023 | Model: GR Corolla | Prod Date Range: [09/2022 - ] |
| Title: G16E-GTS (ENGINE MECHANICAL): BALANCESHAFT: ON-VEHICLE INSPECTION; 2023 - 2025 MY GR Corolla [09/2022 - ] | ||
ON-VEHICLE INSPECTION
PROCEDURE
1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY
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![2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+](/t3Portal/stylegraphics/info.gif)
2. DRAIN ENGINE OIL
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3. DRAIN ENGINE COOLANT
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4. REMOVE FAN AND GENERATOR V BELT
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5. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY
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(a) Slide the clip and separate the No. 6 water by-pass hose. |
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(b) Slide the clip and separate the No. 5 water by-pass hose. |
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(c) Remove the bolt, 2 nut and oil filter bracket sub-assembly from the cylinder block sub-assembly. |
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6. SEPARATE COMPRESSOR WITH PULLEY ASSEMBLY
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(a) Remove the 2 bolts and separate the compressor with pulley assembly. |
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7. SEPARATE NO. 4 CYLINDER BROCK INSULATOR
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(a) Remove the bolt and separate the No. 4 cylinder brock insulator. |
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8. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY
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9. REMOVE OIL PAN SUB-ASSEMBLY
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(a) Remove the 2 bolts. |
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(b) Remove the 13 bolts. |
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(c) Using a screwdriver, remove the oil pan sub-assembly by prying between the oil pan sub-assembly and crankshaft bearing cap at the places shown in the illustration. NOTICE: Be careful not to damage the contact surfaces of the crankshaft bearing cap and oil pan sub-assembly. |
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(d) Remove the 2 O-rings from the crankshaft bearing cap.
10. INSPECT BALANCESHAFT BACK LASH
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(a) Install a dial indicator and magnetic base. |
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(b) Set the tip of the dial indicator to the position shown in the illustration.
(c) Push the balance shaft gear to one side and set the dial indicator to 0 point with the backlash blocked.
(d) Move the balance shaft gear by hand and measure the backlash with the dial indicator.
Standard Diameter:
0.055 to 0.105 mm (0.00217 to 0.00413 in.)
11. ADJUST BALANCESHAFT BACK LASH
(a) Remove the engine balancer assembly.
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(b) Remove the balanceshaft housing spacer.
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(c) If the result is not within the specified range, select balanceshaft housing spacer that are thicker or thinner as necessary.
HINT:
- The backlash was 0.114 mm (0.00449 in.) with shim No. 12. Use shim No. 7.
- When adjusting the backlash in the short block condition, select a shim number that is one rank smaller than the specer selecied from the selection table.
- Try to adjust the backlash to the center of the specified values.
(d) Install the balanceshaft housing spacer.
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(e) Install the engine balancer assembly.
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12. INSTALL OIL PAN SUB-ASSEMBLY
(a) Install the new 2 O-rings to the crankshaft bearing cap.
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(b) Apply seal packing in a continuous line as shown in the illustration. Seal Packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent Standard Seal Packing Dimension:
NOTICE:
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(c) Temporarily install the oil pan sun-assembly with the 13 bolts.
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(d) Tighten the 13 bolts in the order shown in the illustration to install the oil pan sub-assembly. Torque: 25 N·m {255 kgf·cm, 18 ft·lbf} |
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(e) Tighten the 2 bolts. Torque: 46 N·m {469 kgf·cm, 34 ft·lbf} |
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13. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY
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14. CONNECT NO. 4 CYLINDER BROCK INSULATOR
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(a) Connect the No. 4 cylinder brock insulator with the bolt. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} |
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15. CONNECT COMPRESSOR WITH PULLEY ASSEMBLY
(a) Connect the compressor with pulley assembly with the 2 bolts.
Torque:
25 N·m {255 kgf·cm, 18 ft·lbf}
16. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY
(a) Install the new 2 O-rings.
(b) Install the oil filter bracket sub-assembly to the oil pan sub-assembly with the bolt and 2 nuts.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
(c) Install the No. 5 water by-pass hose and slide the clip to secure it.
(d) Install the No. 6 water by-pass hose and slide the clip to secure it.
17. INSTALL FAN AND GENERATOR V BELT
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18. ADD ENGINE COOLANT
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19. ADD ENGINE OIL
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20. INSPECT FOR ENGINE OIL LEAK
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21. INSPECT COOLANT LEAKS
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22. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
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23. INSPECT ENGINE OIL LEVEL
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24. INSPECT ENGINE COOLANT QUALITY
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