Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM10000000260TI |
Model Year Start: 2023 |
Model: GR Corolla |
Prod Date Range: [09/2022 -
] |
Title: G16E-GTS (ENGINE MECHANICAL): REAR CRANKSHAFT OIL SEAL: INSTALLATION; 2023 - 2025 MY GR Corolla [09/2022 - ] |
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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PROCEDURE
1. INSTALL REAR ENGINE OIL SEAL
(a) Using height adjustment attachments and plate lift attachments, place the engine assembly on a flat level surface.
NOTICE:
-
Using height adjustment attachments and plate lift attachments, keep the engine assembly level.
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To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly.
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Using an engine sling device and engine lift, secure the engine assembly before servicing.
(b) Apply MP grease to the lip of a new rear engine oil seal.
NOTICE:
-
Keep the lip free from foreign matter.
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Do not allow MP grease to contact the dust seal.
(c) Using SST and a hammer, tap in the rear engine oil seal.
SST: 09223-15030
SST: 09950-70010
09951-07150
Standard Depth:
-0.9 to 1.1 mm (-0.0354 to 0.0433 in.) (From the edge of the cylinder block sub-assembly and crankshaft bearing cup)
NOTICE:
Do not tap in the rear engine oil seal at an angle.
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2. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE
(a) Install the No. 1 crankshaft position sensor plate.
HINT:
Align the pin hole of the No. 1 crankshaft position sensor plate with the pin of the crankshaft.
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3. INSTALL FLYWHEEL SUB-ASSEMBLY
(a) Using SST, hold the crankshaft pulley assembly.
SST: 09213-54015
SST: 09330-00021
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(b) Clean the bolt holes.
(c) Install and uniformly tighten 8 new bolts in several steps in the sequence shown in the illustration.
Torque:
115 N·m {1173 kgf·cm, 85 ft·lbf}
NOTICE:
Do not start the engine for at least 1 hour after installing the flywhoeel sub-assembly.
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4. INSTALL COVER AND DISC CLUTCH SET
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