Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM10000000260TA
Model Year Start: 2023 Model: GR Corolla Prod Date Range: [09/2022 - 11/2022]
Title: G16E-GTS (ENGINE MECHANICAL): CAMSHAFT: REMOVAL; 2023 MY GR Corolla [09/2022 - 11/2022]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during camshaft removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*1:w/ Steering Lock Function

Replacement of ECM

Perform Vehicle Identification Number (VIN) or frame number registration

MIL illuminates

2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE CONTROL): SFI SYSTEM: REGISTRATION

ECU configuration

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2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; SETUP: WHEN REPLACING OR REMOVING/INSTALLING PARTS: ECU CONFIGURATION

Update ECU security key

Vehicle Control History (RoB) are stored

2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; SETUP: WHEN REPLACING OR REMOVING/INSTALLING PARTS: UPDATE ECU SECURITY KEY

Heavy Knock History

-

2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE CONTROL): SFI SYSTEM: REGISTRATION

Code registration (Smart Key System (for Gasoline Model, Start Function))

  • Wireless Door Lock Control System (for Gasoline Model with Smart Key System)
  • Smart Key System (for Gasoline Model, Entry Function)
  • Smart Key System (for Gasoline Model, Start Function)
  • Steering lock function*1

2023 MY Corolla Corolla Hatchback GR Corolla [09/2022 - 11/2022]; THEFT DETERRENT / KEYLESS ENTRY: SMART KEY SYSTEM (for Start Function (Gasoline Model, except TMMMS Made)): REGISTRATION

  • Replacement of camshaft (for intake or exhaust camshaft)
  • Replacement of camshaft timing gear assembly
  • Replacement of camshaft timing exhaust gear assembly
  • Replacement of engine coolant temperature sensor
  • Replacement of spark plug
  • Replacement of engine assembly
  • Gas leaks from exhaust system is repaired

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE CONTROL): SFI SYSTEM: INITIALIZATION

Front wheel alignment adjustment

  • Perform "Reset Memory"
  • Perform "Calibration"
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model without Electric Parking Brake System TMC Made): UTILITY

Tire

ECU Data Initialization (When performing tire replacement after RoB code X2104 is output)

Active Torque Split AWD System

2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 -        ]; GF1A (TRANSFER / 4WD / AWD): ACTIVE TORQUE SPLIT AWD SYSTEM: CALIBRATION

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here 2019 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [06/2018 -        ]; INTRODUCTION: REPAIR INSTRUCTION: PRECAUTION

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Front Camera System (for TMC Made)

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.

    2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; ADVANCED DRIVER ASSISTANCE SYSTEM: FRONT CAMERA SYSTEM (for TMC Made): INITIALIZATION

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; DOOR LOCK: POWER DOOR LOCK CONTROL SYSTEM (for TMC Made): INITIALIZATION

PROCEDURE

1. REMOVE NO. 3 CYLINDER BLOCK INSULATOR

Click here 2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: REMOVAL

2. REMOVE SPARK PLUG

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; MAINTENANCE: G16E-GTS SPARK PLUG: REMOVAL

3. REMOVE OIL PRESSURE AND TEMPERATURE SENSOR

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (LUBRICATION): OIL PRESSURE AND TEMPERATURE SENSOR: REMOVAL+

4. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side)

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE CONTROL): CAMSHAFT OIL CONTROL VALVE (for Intake Side): REMOVAL+

5. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side)

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE CONTROL): CAMSHAFT OIL CONTROL VALVE (for Exhaust Side): REMOVAL+

6. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

Click here 2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (COOLING): THERMOSTAT: REMOVAL+

7. REMOVE WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY

Click here 2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (COOLING): THERMOSTAT: REMOVAL+

8. REMOVE OIL FILLER CAP ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

9. REMOVE CRANKSHAFT POSITION SENSOR

Click here 2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (ENGINE CONTROL): CRANKSHAFT POSITION SENSOR: REMOVAL+

10. REMOVE PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)

Click here 2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (EMISSION CONTROL): PCV VALVE: REMOVAL+

11. REMOVE VACUUM PUMP ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; BRAKE SYSTEM (OTHER): VACUUM PUMP (for G16E-GTS): REMOVAL+

12. REMOVE CRANKSHAFT PULLEY ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

13. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE CONTROL): CAMSHAFT POSITION SENSOR: REMOVAL+

14. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE CONTROL): CAMSHAFT POSITION SENSOR: REMOVAL+

15. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

16. REMOVE SPARK PLUG TUBE GASKET

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

17. REMOVE ENGINE MOUNTING BRACKET RH

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

18. REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

19. REMOVE TIMING CHAIN COVER OIL SEAL

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

20. REMOVE TIMING CHAIN COVER ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

21. SET VALVE TIMING

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

22. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

23. REMOVE TIMING CHAIN GUIDE

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

24. REMOVE DAMPER PLATE SPACER

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

25. REMOVE CHAIN TENSIONER SLIPPER

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

26. REMOVE CHAIN SUB-ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

27. REMOVE NO. 1 CHAIN VIBRATION DAMPER

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

28. REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

29. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

30. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

31. REMOVE FUEL PUMP LIFTER GUIDE

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

32. REMOVE FUEL PUMP LIFTER HOUSING

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

33. REMOVE CAMSHAFT POSITION SENSOR HOLDER

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

34. REMOVE CAMSHAFT BEARING CAP

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

35. REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+

36. REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE UNIT: DISASSEMBLY+