Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM10000000260S1
Model Year Start: 2023 Model: GR Corolla Prod Date Range: [09/2022 -           ]
Title: BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model without Electric Parking Brake System TMC Made): C054017; Brake Pressure Sensor "A" Circuit Voltage Above Threshold; 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 -        ]

DTC

C054017

Brake Pressure Sensor "A" Circuit Voltage Above Threshold

DESCRIPTION

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

C054017

Brake Pressure Sensor "A" Circuit Voltage Above Threshold

When vehicle speed exceeds 3 km/h (2 mph) and stop light switch assembly is OFF, master cylinder pressure continuously exceeds 1.764 MPa (18.0 kgf/cm2, 255 psi) for 5 seconds or more.

  • Wire harness and connector
  • Stop light switch assembly
  • Master cylinder pressure sensor (Brake actuator assembly)
  • Master cylinder pressure sensor circuit malfunction
  • Skid control ECU (Brake actuator assembly)

WIRING DIAGRAM

Refer to DTC C13807E.

Click here 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model without Electric Parking Brake System TMC Made): C13807E; Stop Lamp Relay Actuator Stuck On+

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.

PROCEDURE

1.

CLEAR DTC

(a) Clear the DTCs.

Chassis > Brake/EPB > Clear DTCs

(b) Turn the ignition switch off.

NEXT

2.

RECONFIRM DTC

(a) Based on the Freeze Frame Data and interview with the customer, attempt to reproduce the conditions when the malfunction occurred.

(b) Check if the same DTC is output.

Chassis > Brake/EPB > Trouble Codes

Result

Proceed to

DTC C054017 is output

A

DTCs C054017 and P057113 are output

B

B

GO TO DTC CHART (P057113)

A

3.

READ VALUE USING GTS (STOP LIGHT SWITCH ASSEMBLY)

(a) Check that the stop light switch assembly condition observed on the GTS changes according to brake pedal operation.

Chassis > Brake/EPB > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Stop Light SW

Stop light switch assembly status

(STP or STP2 terminal input)

OFF / ON

OFF: Brake pedal released

ON: Brake pedal depressed

HINT:

  • Stop light control relay off: STP terminal status displayed.
  • Stop light control relay on: STP2 terminal status displayed.

Chassis > Brake/EPB > Data List

Tester Display

Stop Light SW

OK:

The GTS displays OFF / ON according to brake pedal operation.

NG

GO TO STEP 7

OK

4.

READ VALUE USING GTS (MASTER CYLINDER SENSOR 1)

(a) Start the engine.

(b) Check the value of Data List item Master Cylinder Sensor 1 when the brake pedal is released.

Chassis > Brake/EPB > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Master Cylinder Sensor 1

Master cylinder pressure sensor pressure (value detected by ECU)

Min.: -1.00 MPa

Max.: 23.99 MPa

Brake pedal released: -1.00 to 0.00 MPa

Reading increases when brake pedal is depressed

Chassis > Brake/EPB > Data List

Tester Display

Master Cylinder Sensor 1

OK:

The value of Data List item Master Cylinder 1 is within standard range.

NG

REPLACE BRAKE ACTUATOR ASSEMBLY 2023 MY Corolla Corolla Hatchback GR Corolla [09/2022 - 11/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (for Gasoline Model): REMOVAL 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (for Gasoline Model): REMOVAL

OK

5.

CLEAR DTC

(a) Clear the DTCs.

Chassis > Brake/EPB > Clear DTCs

(b) Turn the ignition switch off.

NEXT

6.

RECONFIRM DTC

(a) Based on the Freeze Frame Data and interview with the customer, attempt to reproduce the conditions when the malfunction occurred.

(b) Check if the same DTC is output.

Chassis > Brake/EPB > Trouble Codes

Result

Proceed to

DTC C054017 is not output.

A

DTC C054017 is output.

B

A

USE SIMULATION METHOD TO CHECK

B

REPLACE BRAKE ACTUATOR ASSEMBLY 2023 MY Corolla Corolla Hatchback GR Corolla [09/2022 - 11/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (for Gasoline Model): REMOVAL 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (for Gasoline Model): REMOVAL

7.

CHECK STOP LIGHT SWITCH ASSEMBLY INSTALLATION

(a) Turn the ignition switch off.

(b) Check the stop light switch assembly installation.

Click here 2020 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: INSTALLATION

OK:

The stop light switch assembly installation are normal.

NG

INSTALL STOP LIGHT SWITCH ASSEMBLY CORRECTLY

OK

8.

INSPECT STOP LIGHT SWITCH ASSEMBLY

Click here 2020 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [01/2019 -        ]; LIGHTING (EXT): STOP LIGHT SWITCH: ON-VEHICLE INSPECTION

OK:

The stop light switch assembly is normal.

NG

REPLACE STOP LIGHT SWITCH ASSEMBLY

OK

9.

CHECK HARNESS AND CONNECTOR (STP TERMINAL)

(a) Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.

*a

Front view of wire harness connector

(to Skid Control ECU (Brake Actuator Assembly))

(b) Disconnect the A140 skid control ECU (brake actuator assembly) connector.

(c) Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.

(d) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

A140-11 (STP) - Body ground

Stop light switch assembly on (Brake pedal depressed)

8 to 14 V

A140-11 (STP) - Body ground

Stop light switch assembly off (Brake pedal released)

Below 1.5 V

OK

REPLACE BRAKE ACTUATOR ASSEMBLY 2023 MY Corolla Corolla Hatchback GR Corolla [09/2022 - 11/2022]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (for Gasoline Model): REMOVAL 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR (for Gasoline Model): REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR