Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM1000000025YW9
Model Year Start: 2023 Model: GR Corolla Prod Date Range: [09/2022 -           ]
Title: DRIVE SHAFT / PROPELLER SHAFT: FRONT DRIVE SHAFT ASSEMBLY (for G16E-GTS): REMOVAL; 2023 - 2025 MY GR Corolla [09/2022 -        ]

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the front drive shaft assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Front wheel alignment adjustment

  • Perform "Reset Memory"
  • Perform "Calibration"
  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 -        ]; BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model without Electric Parking Brake System TMC Made): UTILITY

Tire

ECU Data Initialization (When performing tire replacement after RoB code X2104 is output)

Active Torque Split AWD System

2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 -        ]; GF1A (TRANSFER / 4WD / AWD): ACTIVE TORQUE SPLIT AWD SYSTEM: CALIBRATION

PROCEDURE

1. REMOVE FRONT WHEEL

Click here 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 -        ]; MAINTENANCE: TIRE AND WHEEL: REMOVAL

2. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here 2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 - 2025 MY GR Corolla [11/2022 -        ]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+

3. REMOVE REAR ENGINE UNDER COVER LH

Click here 2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; FRONT SUSPENSION: FRONT SUSPENSION MEMBER: REMOVAL+

4. REMOVE REAR ENGINE UNDER COVER RH

Click here 2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (ENGINE MECHANICAL): ENGINE ASSEMBLY: REMOVAL+ 2023 - 2025 MY GR Corolla [11/2022 -        ]; FRONT SUSPENSION: FRONT LOWER SUSPENSION ARM (for G16E-GTS RH Side): REMOVAL+

5. DRAIN MANUAL TRANSAXLE OIL

Click here 2023 MY Corolla Corolla Hatchback GR Corolla [09/2022 - 11/2022]; MAINTENANCE: EA67F / EA68F MANUAL TRANSAXLE OIL: REPLACEMENT+ 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]; MAINTENANCE: EA67F / EA68F MANUAL TRANSAXLE OIL: REPLACEMENT+

6. DRAIN TRANSFER OIL

Click here 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 -        ]; MAINTENANCE: GF1A TRANSFER OIL: REPLACEMENT+

7. REMOVE FRONT AXLE SHAFT NUT

(a) Using SST and a hammer, release the staked part of the front axle shaft nut.

SST: 09930-00010

NOTICE:

Loosen the staked part of the front axle shaft nut completely, otherwise the threads of the front drive shaft assembly may be damaged.

(b) While applying the brakes, remove the front axle shaft nut.

8. SEPARATE FRONT SPEED SENSOR

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB (for G16E-GTS): REMOVAL+

9. SEPARATE TIE ROD END SUB-ASSEMBLY

Click here 2023 MY Corolla Corolla Hatchback Corolla HV GR Corolla [09/2022 - 11/2022]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+ 2023 - 2025 MY Corolla Corolla Hatchback Corolla HV GR Corolla [11/2022 -        ]; STEERING GEAR / LINKAGE: STEERING GEAR: REMOVAL+

10. SEPARATE FRONT STABILIZER LINK ASSEMBLY

Click here 2023 MY GR Corolla [09/2022 - 11/2022]; FRONT SUSPENSION: FRONT SHOCK ABSORBER (for G16E-GTS): REMOVAL+ 2023 - 2025 MY GR Corolla [11/2022 -        ]; FRONT SUSPENSION: FRONT SHOCK ABSORBER (for G16E-GTS): REMOVAL+

11. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB (for G16E-GTS): REMOVAL+

12. SEPARATE FRONT DRIVE SHAFT ASSEMBLY

Click here 2023 - 2025 MY GR Corolla [09/2022 -        ]; AXLE AND DIFFERENTIAL: FRONT AXLE HUB (for G16E-GTS): REMOVAL+

13. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

(a) Using SST, remove the front drive shaft assembly LH.

SST: 09520-01011

SST: 09520-20010

09521-02010

09521-02040

09521-02060

NOTICE:

  • Do not damage the front drive shaft oil seal LH.
  • Do not damage the front axle inboard joint boot LH.
  • Do not drop the front drive shaft assembly LH.
  • When removing the front drive shaft assembly LH, keep it level.

14. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

(a) Separate the drive shaft bearing bracket hole snap ring from the drive shaft bearing bracket.

(b) Remove the No. 1 drive shaft bearing bracket setting bolt and front drive shaft assembly RH from the transfer assembly..

NOTICE:

  • Do not damage the transfer case oil seal RH.
  • Do not damage the front drive shaft oil seal RH.
  • Do not drop the front drive shaft assembly RH.
  • When removing the front drive shaft assembly RH, keep it level.

HINT:

If it is difficult to disengage the fitting, tap the end of the front drive inboard joint assembly with a brass bar and a hammer.

(c) Remove the drive shaft bearing bracket hole snap ring from the front drive shaft assembly RH.

15. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH

(a) Using a screwdriver, remove the front drive shaft hole snap ring LH from the front drive shaft assembly LH.