Last Modified: 07-31-2024 6.11:8.1.0 Doc ID: RM1000000025YNI
Model Year Start: 2023 Model: Corolla Hatchback Prod Date Range: [09/2022 -           ]
Title: K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: P091412; Gear Shift Position Circuit Short to Battery; 2023 - 2025 MY Corolla Corolla Hatchback [09/2022 -        ]

DTC

P091412

Gear Shift Position Circuit Short to Battery

DESCRIPTION

A magnet is installed to the shift fork. When the TCM commands the S1 synchronizer to move, the shift fork moves the S1 synchronizer together and the magnet.

The Hall IC built into the shift stroke sensor converts the magnet position into a voltage signal and sends it to the TCM. The TCM judges the S1 synchronizer operating condition (whether the S1 synchronizer is engaged or released) based on this signal.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Memory

Note

P091412

Gear Shift Position Circuit Short to Battery

A short to +B is detected in the shift stroke sensor circuit for 5 seconds or more (1-trip detection logic).

  • Shift stroke sensor
  • Harness and connector
  • TCM

Comes on

DTC stored

SAE Code:

P0917

MONITOR DESCRIPTION

This DTC indicates a short to +B in the shift stroke sensor circuit. If there is a short to +B in the shift stroke sensor circuit, the TCM detects the malfunction, illuminates the MIL and stores this DTC.

MONITOR STRATEGY

Related DTCs

P0917: Gear shift position sensor/Range check (High voltage)

Required sensors/Components

Gear shift position sensor

Frequency of operation

Continuous

Duration

5 sec.

MIL operation

Immediate

Sequence of operation

None

TYPICAL ENABLING CONDITIONS

The monitor will run whenever the following DTCs are not stored

None

Starter

OFF

Battery voltage

8 V or more

Engine switch

On (IG)

TYPICAL MALFUNCTION THRESHOLDS

Gear shift position sensor voltage

More than 4.66 V

COMPONENT OPERATING RANGE

Gear shift position sensor voltage

0.52 V or more and 4.66 V or less

CONFIRMATION DRIVING PATTERN

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.

HINT:

  • After repairs have been completed, clear the DTCs and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.
  • When clearing the permanent DTCs, refer to the Clear Permanent DTC procedure.

    Click here 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: DTC CHECK / CLEAR 2023 - 2025 MY Corolla Corolla Hatchback [11/2022 -        ]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: DTC CHECK / CLEAR

  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the engine switch off and wait for 2 minutes or more.
  5. Turn the engine switch on (IG) and turn the Techstream on.
  6. Start the engine.
  7. Perform the D Position Shift Test inspection in Road Test. [*1]

    Click here 2023 - 2025 MY Corolla Corolla Hatchback [09/2022 -        ]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: ROAD TEST

    HINT:

    [*1]: Normal judgment procedure.

    The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

  8. Stop the vehicle.
  9. Enter the following menus: Powertrain / Transmission / Utility / All Readiness.
  10. Input the DTC: P091412.
  11. Check the DTC judgment result.

    Techstream Display

    Description

    NORMAL

    • DTC judgment completed
    • System normal

    ABNORMAL

    • DTC judgment completed
    • System abnormal

    INCOMPLETE

    • DTC judgment not completed
    • Perform driving pattern after confirming DTC enabling conditions

    N/A

    • Unable to perform DTC judgment
    • Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE or N/A, perform the normal judgment procedure again.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

  • Perform the universal trip to clear permanent DTCs.

    Click here 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: DTC CHECK / CLEAR 2023 - 2025 MY Corolla Corolla Hatchback [11/2022 -        ]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: DTC CHECK / CLEAR

  • Perform registration and/or initialization when parts related to the continuously variable transaxle system are replaced.

    Click here 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: PRECAUTION 2023 - 2025 MY Corolla Corolla Hatchback [11/2022 -        ]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: PRECAUTION

  • Check that no DTCs are stored after performing initialization.

    Click here 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: DTC CHECK / CLEAR 2023 - 2025 MY Corolla Corolla Hatchback [11/2022 -        ]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: DTC CHECK / CLEAR

PROCEDURE

1.

INSPECT TCM (VDD VOLTAGE)

(a) Disconnect the C73 shift stroke sensor connector.

*a

Front view of wire harness connector

(to Shift Stroke Sensor)

(b) Turn the engine switch on (IG).

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

C73-2 (VDD) - C73-3 (GND)

Engine switch on (IG)

4.7 to 5.3 V

(d) Connect the C73 shift stroke sensor connector.

NG

GO TO STEP 5

OK

2.

CHECK HARNESS AND CONNECTOR (SHIFT STROKE SENSOR - TCM)

(a) Disconnect the C73 shift stroke sensor connector.

(b) Disconnect the C80 TCM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

C73-4 (VOUT) or C80-46 (SFV) - Other terminals

Always

10 kΩ or higher

(d) Connect the C80 TCM connector.

(e) Connect the C73 shift stroke sensor connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

3.

INSPECT SHIFT STROKE SENSOR

Click here 2023 - 2025 MY Corolla Corolla Hatchback [09/2022 -        ]; K120 / K121 (CVT): SHIFT STROKE SENSOR: INSPECTION

NG

REPLACE SHIFT STROKE SENSOR 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; K120 / K121 (CVT): SHIFT STROKE SENSOR: COMPONENTS 2023 - 2025 MY Corolla Corolla Hatchback [11/2022 -        ]; K120 / K121 (CVT): SHIFT STROKE SENSOR: COMPONENTS

OK

4.

REPLACE TCM

(a) Replace the TCM.

Click here 2020 - 2025 MY Corolla Corolla Hatchback [03/2019 -        ]; K120 / K121 (CVT): K120 TCM: COMPONENTS

NEXT

PERFORM REGISTRATION AND INITIALIZATION

for Registration: Click here 2019 - 2025 MY Corolla Corolla Hatchback [06/2018 -        ]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: REGISTRATION

for Initialization: Click here 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: INITIALIZATION 2023 - 2025 MY Corolla Corolla Hatchback [11/2022 -        ]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: INITIALIZATION

5.

CHECK HARNESS AND CONNECTOR (SHIFT STROKE SENSOR - TCM)

(a) Disconnect the C73 shift stroke sensor connector.

(b) Disconnect the C80 TCM connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

C73-2 (VDD) or C80-45 (VCSF) - Other terminals

Always

10 kΩ or higher

(d) Connect the C80 TCM connector.

(e) Connect the C73 shift stroke sensor connector.

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

6.

REPLACE TCM

(a) Replace the TCM.

Click here 2020 - 2025 MY Corolla Corolla Hatchback [03/2019 -        ]; K120 / K121 (CVT): K120 TCM: COMPONENTS

NEXT

PERFORM REGISTRATION AND INITIALIZATION

for Registration: Click here 2019 - 2025 MY Corolla Corolla Hatchback [06/2018 -        ]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: REGISTRATION

for Initialization: Click here 2023 MY Corolla Corolla Hatchback [09/2022 - 11/2022]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: INITIALIZATION 2023 - 2025 MY Corolla Corolla Hatchback [11/2022 -        ]; K120 / K121 (CVT): K120 CONTINUOUSLY VARIABLE TRANSAXLE SYSTEM: INITIALIZATION