Last Modified: 05-13-2024 |
6.11:8.1.0 |
Doc ID: RM1000000025UO7 |
Model Year Start: 2023 |
Model: GR Corolla |
Prod Date Range: [09/2022 -
] |
Title: EA67F / EA68F (MANUAL TRANSMISSION / TRANSAXLE): MANUAL TRANSAXLE SYSTEM: P080512,P080514; Clutch Position Sensor "A"Circuit Short to Battery; 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 - ] |
DTC
|
P080512
|
Clutch Position Sensor "A"Circuit Short to Battery
|
DTC
|
P080514
|
Clutch Position Sensor "A"Circuit Short to Ground or Open
|
DESCRIPTION
The clutch pedal stroke sensor assembly is mounted on the clutch pedal, and detects the clutch pedal position and sends signals to the ECM.
DTC No.
|
Detection Item
|
DTC Detection Condition
|
Trouble Area
|
MIL
|
Memory
|
Note
|
P080512
|
Clutch Position Sensor "A"Circuit Short to Battery
|
Clutch stroke sensor signal voltage is 4.7 V or more for 0.5 seconds or more (1 trip detection logic)
|
-
Clutch pedal stroke sensor assembly
-
Short to +B in clutch pedal stroke sensor assembly circuit
-
ECM
|
Does not come on
|
DTC stored
|
SAE Code:
P0808
|
P080514
|
Clutch Position Sensor "A"Circuit Short to Ground or Open
|
Clutch stroke sensor signal voltage is 0.3 V or less for 0.5 seconds or more (1 trip detection logic)
|
-
Clutch pedal stroke sensor assembly
-
Open or short in clutch stroke sensor circuit
-
ECM
|
Does not come on
|
DTC stored
|
SAE Code:
P0807
|
CONFIRMATION DRIVING PATTERN
HINT:
After repairs have been completed, clear the DTCs and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.
-
Connect the Techstream to the DLC3.
-
Turn the engine switch on (IG) and turn the Techstream on.
-
Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
-
Turn the engine switch off and wait for at least 30 seconds.
-
Turn the engine switch on (IG) and wait for 3 seconds or more.
-
Enter the following menus: Powertrain / Engine / Utility / All Readiness.
-
Input the DTC: P080512 or P080514.
-
Check the DTC judgment result.
Techstream Display
|
Description
|
NORMAL
|
-
DTC judgment completed
-
System normal
|
ABNORMAL
|
-
DTC judgment completed
-
System abnormal
|
INCOMPLETE
|
-
DTC judgment not completed
-
Perform driving pattern after confirming DTC enabling conditions
|
N/A
|
-
Unable to perform DTC judgment
-
Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit
|
HINT:
-
If the judgment result shows NORMAL, the system is normal.
-
If the judgment result shows ABNORMAL, the system has a malfunction.
-
If the judgment result shows INCOMPLETE or N/A, perform the Confirmation Driving Pattern and check the DTC judgment result again.
WIRING DIAGRAM
PROCEDURE
1.
|
READ VALUE USING TECHSTREAM (CLUTCH STROKE SENSOR VOLTAGE)
|
(a) Enter the following menus: Powertrain / Engine / Data List / Clutch Stroke Sensor Voltage.
(b) According to the display on the Techstream, read the Data List.
Powertrain > Engine > Data List
Tester Display
|
Measurement Item
|
Range
|
Normal Condition
|
Diagnostic Note
|
Clutch Stroke Sensor Voltage
|
Clutch stroke sensor output voltage
|
Min.: 0.000 V
Max.: 4.999 V
|
Value increases: Clutch pedal released → clutch pedal fully depressed
|
-
|
Powertrain > Engine > Data List
Tester Display
|
Clutch Stroke Sensor Voltage
|
(c) Read the values displayed on the Techstream.
Standard Voltage:
Techstream Display
|
Condition
|
Specified Condition
|
Clutch Stroke Sensor Voltage
|
Clutch pedal fully released
|
0.5 to 1.1 V
|
Clutch pedal fully depressed
|
2.6 to 4.5 V
|
NG
|
|
|
2.
|
CHECK TERMINAL VOLTAGE (POWER SOURCE OF CLUTCH PEDAL STROKE SENSOR ASSEMBLY)
|
(a) Disconnect the A62 clutch pedal stroke sensor assembly connector.
|
|
*a
|
Front view of wire harness connector
(to Clutch Pedal Stroke Sensor Assembly)
|
|
|
(b) Turn the engine switch on (IG).
(c) Measure the voltage according to the value(s) in the table below.
Standard Voltage:
Tester Connection
|
Switch Condition
|
Specified Condition
|
A62-3 (VDD) - A62-1 (GND)
|
Turn the engine switch on (IG).
|
4.5 to 5.5 V
|
OK
|
|
|
3.
|
CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL STROKE SENSOR ASSEMBLY - ECM)
|
(a) Disconnect the A139 ECM connector.
(b) Disconnect the A62 clutch pedal stroke sensor assembly connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
|
Condition
|
Specified Condition
|
A62-2 (OUT) - A139-52 (CLS)
|
Always
|
Below 1 Ω
|
A62-2 (OUT) or A139-52 (CLS) - Body ground
|
Always
|
10 kΩ or higher
|
NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR
|
OK
|
|
|
4.
|
REPLACE CLUTCH PEDAL STROKE SENSOR ASSEMBLY
|
(a) Replace the clutch pedal stroke sensor assembly.
Click here
NEXT
|
|
|
5.
|
CHECK WHETHER DTC OUTPUT RECURS (DTC P080512 OR P080514)
|
(a) Clear the DTCs.
Powertrain > Engine > Clear DTCs
(b) Enter the following menus: Powertrain / Engine / Trouble Codes.
Powertrain > Engine > Trouble Codes
(c) Read the DTCs.
Result
|
Proceed to
|
DTCs are not output
|
A
|
DTC P080512 or P080514 is output
|
B
|
A |
|
END
|
6.
|
CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL STROKE SENSOR ASSEMBLY - ECM)
|
(a) Disconnect the A139 ECM connector.
(b) Disconnect the A62 clutch pedal stroke sensor assembly connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
|
Condition
|
Specified Condition
|
A62-1 (GND) - A139-44 (E2CL)
|
Always
|
Below 1 Ω
|
A62-3 (VDD) - A139-43 (VCCL)
|
Always
|
Below 1 Ω
|
A62-1 (GND) or A139-44 (E2CL) - Body ground and other terminals
|
Always
|
10 kΩ or higher
|
A62-3 (VDD) or A139-43 (VCCL) - Body ground and other terminals
|
Always
|
10 kΩ or higher
|
NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR
|
|