Last Modified: 05-13-2024 6.11:8.1.0 Doc ID: RM1000000025UO7
Model Year Start: 2023 Model: GR Corolla Prod Date Range: [09/2022 -           ]
Title: EA67F / EA68F (MANUAL TRANSMISSION / TRANSAXLE): MANUAL TRANSAXLE SYSTEM: P080512,P080514; Clutch Position Sensor "A"Circuit Short to Battery; 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [09/2022 -        ]

DTC

P080512

Clutch Position Sensor "A"Circuit Short to Battery

DTC

P080514

Clutch Position Sensor "A"Circuit Short to Ground or Open

DESCRIPTION

The clutch pedal stroke sensor assembly is mounted on the clutch pedal, and detects the clutch pedal position and sends signals to the ECM.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

MIL

Memory

Note

P080512

Clutch Position Sensor "A"Circuit Short to Battery

Clutch stroke sensor signal voltage is 4.7 V or more for 0.5 seconds or more (1 trip detection logic)

  • Clutch pedal stroke sensor assembly
  • Short to +B in clutch pedal stroke sensor assembly circuit
  • ECM

Does not come on

DTC stored

SAE Code:

P0808

P080514

Clutch Position Sensor "A"Circuit Short to Ground or Open

Clutch stroke sensor signal voltage is 0.3 V or less for 0.5 seconds or more (1 trip detection logic)

  • Clutch pedal stroke sensor assembly
  • Open or short in clutch stroke sensor circuit
  • ECM

Does not come on

DTC stored

SAE Code:

P0807

CONFIRMATION DRIVING PATTERN

HINT:

After repairs have been completed, clear the DTCs and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

  1. Connect the Techstream to the DLC3.
  2. Turn the engine switch on (IG) and turn the Techstream on.
  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the engine switch off and wait for at least 30 seconds.
  5. Turn the engine switch on (IG) and wait for 3 seconds or more.
  6. Enter the following menus: Powertrain / Engine / Utility / All Readiness.
  7. Input the DTC: P080512 or P080514.
  8. Check the DTC judgment result.

    Techstream Display

    Description

    NORMAL

    • DTC judgment completed
    • System normal

    ABNORMAL

    • DTC judgment completed
    • System abnormal

    INCOMPLETE

    • DTC judgment not completed
    • Perform driving pattern after confirming DTC enabling conditions

    N/A

    • Unable to perform DTC judgment
    • Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit

    HINT:

    • If the judgment result shows NORMAL, the system is normal.
    • If the judgment result shows ABNORMAL, the system has a malfunction.
    • If the judgment result shows INCOMPLETE or N/A, perform the Confirmation Driving Pattern and check the DTC judgment result again.

WIRING DIAGRAM

PROCEDURE

1.

READ VALUE USING TECHSTREAM (CLUTCH STROKE SENSOR VOLTAGE)

(a) Enter the following menus: Powertrain / Engine / Data List / Clutch Stroke Sensor Voltage.

(b) According to the display on the Techstream, read the Data List.

Powertrain > Engine > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Clutch Stroke Sensor Voltage

Clutch stroke sensor output voltage

Min.: 0.000 V

Max.: 4.999 V

Value increases: Clutch pedal released → clutch pedal fully depressed

-

Powertrain > Engine > Data List

Tester Display

Clutch Stroke Sensor Voltage

(c) Read the values displayed on the Techstream.

Standard Voltage:

Techstream Display

Condition

Specified Condition

Clutch Stroke Sensor Voltage

Clutch pedal fully released

0.5 to 1.1 V

Clutch pedal fully depressed

2.6 to 4.5 V

OK

CHECK FOR INTERMITTENT PROBLEMS

NG

2.

CHECK TERMINAL VOLTAGE (POWER SOURCE OF CLUTCH PEDAL STROKE SENSOR ASSEMBLY)

(a) Disconnect the A62 clutch pedal stroke sensor assembly connector.

*a

Front view of wire harness connector

(to Clutch Pedal Stroke Sensor Assembly)

(b) Turn the engine switch on (IG).

(c) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Switch Condition

Specified Condition

A62-3 (VDD) - A62-1 (GND)

Turn the engine switch on (IG).

4.5 to 5.5 V

NG

GO TO STEP 6

OK

3.

CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL STROKE SENSOR ASSEMBLY - ECM)

(a) Disconnect the A139 ECM connector.

(b) Disconnect the A62 clutch pedal stroke sensor assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A62-2 (OUT) - A139-52 (CLS)

Always

Below 1 Ω

A62-2 (OUT) or A139-52 (CLS) - Body ground

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

4.

REPLACE CLUTCH PEDAL STROKE SENSOR ASSEMBLY

(a) Replace the clutch pedal stroke sensor assembly.

Click here 2023 MY Corolla Corolla Hatchback GR Corolla [09/2022 - 11/2022]; CLUTCH: CLUTCH STROKE SENSOR: REMOVAL 2023 - 2025 MY Corolla Corolla Hatchback GR Corolla [11/2022 -        ]; CLUTCH: CLUTCH STROKE SENSOR: REMOVAL

NEXT

5.

CHECK WHETHER DTC OUTPUT RECURS (DTC P080512 OR P080514)

(a) Clear the DTCs.

Powertrain > Engine > Clear DTCs

(b) Enter the following menus: Powertrain / Engine / Trouble Codes.

Powertrain > Engine > Trouble Codes

(c) Read the DTCs.

Result

Proceed to

DTCs are not output

A

DTC P080512 or P080514 is output

B

A

END

B

REPLACE ECM 2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (ENGINE CONTROL): ECM: REMOVAL 2023 - 2025 MY GR Corolla [11/2022 -        ]; G16E-GTS (ENGINE CONTROL): ECM: REMOVAL

6.

CHECK HARNESS AND CONNECTOR (CLUTCH PEDAL STROKE SENSOR ASSEMBLY - ECM)

(a) Disconnect the A139 ECM connector.

(b) Disconnect the A62 clutch pedal stroke sensor assembly connector.

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A62-1 (GND) - A139-44 (E2CL)

Always

Below 1 Ω

A62-3 (VDD) - A139-43 (VCCL)

Always

Below 1 Ω

A62-1 (GND) or A139-44 (E2CL) - Body ground and other terminals

Always

10 kΩ or higher

A62-3 (VDD) or A139-43 (VCCL) - Body ground and other terminals

Always

10 kΩ or higher

OK

REPLACE ECM 2023 MY GR Corolla [09/2022 - 11/2022]; G16E-GTS (ENGINE CONTROL): ECM: REMOVAL 2023 - 2025 MY GR Corolla [11/2022 -        ]; G16E-GTS (ENGINE CONTROL): ECM: REMOVAL

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR